I look at some defects in natural wood as, well, natural and therefore I don't demand a perfect slab of wood before I'm willing to deliver it. This one is pushing my limits of tolerance and I would like to hear some opinions before I continue to burn hours on it...
Some background. This knife has been a problem child and I'm ready to just give it back to the guy. I am doing it as a favor to a co-worker. He didn't like the one hunting knife design I am comfortable selling, so he picked out a blank from the TKS catalog and I agreed to finish it for $50 (my wood, pins, etc.). The blank had serious problems with rounded corners (over buffed) and the tang taper was badly uneven, so correcting that has already cost me several hours I hadn't budgeted. This was my second attempt at soldering bolsters too, and that also went badly, adding more time and frustration.
Now, in roughing out the scales I opened up this check. It is deep enough to catch a fingernail and if I don't stabilize it I think it would flake off about 1/4" wide by 1/16" deep. Right now it is just about 1/16" wide and deep enough to catch a fingernail in...
http://i13.photobucket.com/albums/a297/cdhcmh/Knives/PC090002_cropped.jpg
http://i13.photobucket.com/albums/a297/cdhcmh/Knives/PC090001_cropped.jpg
Look at the light line running from the bolster down to the finger side at about a 45 degree angle. That is it. This is a slab of mesquite I cut and dried myself, so it is 3-4 years dry.
What do you think? Scrap the scales and start over (again:grumpy
or finish it (and add some superglue to the crack to seal it)?
Some background. This knife has been a problem child and I'm ready to just give it back to the guy. I am doing it as a favor to a co-worker. He didn't like the one hunting knife design I am comfortable selling, so he picked out a blank from the TKS catalog and I agreed to finish it for $50 (my wood, pins, etc.). The blank had serious problems with rounded corners (over buffed) and the tang taper was badly uneven, so correcting that has already cost me several hours I hadn't budgeted. This was my second attempt at soldering bolsters too, and that also went badly, adding more time and frustration.
Now, in roughing out the scales I opened up this check. It is deep enough to catch a fingernail and if I don't stabilize it I think it would flake off about 1/4" wide by 1/16" deep. Right now it is just about 1/16" wide and deep enough to catch a fingernail in...
http://i13.photobucket.com/albums/a297/cdhcmh/Knives/PC090002_cropped.jpg
http://i13.photobucket.com/albums/a297/cdhcmh/Knives/PC090001_cropped.jpg
Look at the light line running from the bolster down to the finger side at about a 45 degree angle. That is it. This is a slab of mesquite I cut and dried myself, so it is 3-4 years dry.
What do you think? Scrap the scales and start over (again:grumpy