SEND IT BACK!
I am one of the guys that is getting tired of seeing crappy fit and finish, and then seeing here how many rationalize it. I just received a knife from my favorite dealer that had so much play in the secondary blade it seemed it would fall off. It was sold and sent to me as a brand new, first quality, premium knife.
This is a well known, "handmade" German brand; I am not posting the name because I don't want to see the flood of "I have ten of that brand and they were all perfect" posts.
The knife was beautiful to look at, but I could (and did) move the secondary blade to one side and I could fold over a piece of copy paper and slip two thicknesses between the blade and bolster, and it would still move. You could see the open gap very easily. To top it off, it was a large canoe pattern, and the blade hit the backspring in such a way that I couldn't have sharpened out the strike point without exposing the tip. That blade was loose too, but not so badly I couldn't have lived with it.
Of course he took it back, with no complaints. But I have have to pay the shipping and take the time to return this knife, which should have never left the factory. And the insult to me is that this knife cost literally nine times the cost of its Pacific Rim counterparts.
I am getting really tired of all the excuses about "handmade" or "hand finished" or any other processes being used as an excuse for poor workmanship when talking about American made knives. As a cabinet maker, I find that insulting. Handmade doesn't mean lousy quality. And at 8 - 10 times the cost of their (Asian) competition, knife makers of better knives should be able to do their own quality control, not just send out their seconds and see who will keep them or send them back. I have received several Asian origin knives as gifts and given a few as well that I bought on close out at a local sporting good store.
The large stockman patterns I bought were perfect. The fit and finish were incredible, as were the two peanuts. The look good, feel good in the hand, all three blades snapped and closed the same, and the guys that have them (the Remington signature line or something like that) absolutely love them. I carried one for a while, and the blades are a bit harder than CASE's stainless.
Oh yeah... they cost $7.95 on closeout, $11.95 regularly priced. I bought four, and was still half the price of the American semi handmade products that are of questionable quality. Would I have been able to buy four CASE knives and not have any issues at all? I doubt it.
I am less and less concerned with our American makers. If they need to raise the price of their knives another $5 to the final price to get someone to look at them before shipping, they should. If they need to add another $2 so sharpen them properly before they ship they should. If they need to toss a few in the bin to pull apart and rework, they should. And they should quit whining that handmade means inconsistent quality, poor workmanship, and lack of attention to detail. Especially when they charge handsomely for those "features".
Robert