rajincagin
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- Apr 21, 2013
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- 636
I will contact Benchmade tomorrow for the real answer.
But will their answer satisfy? Or merely raise more questions? Uncertain, this thread is...
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I will contact Benchmade tomorrow for the real answer.
Okay....I'll bite. The guys saying the holes were drilled to mark the blades. Well, if it was done with a drill press, why are the holes irregularly shaped? If it was done by hand, why don't we see chatter from the drill?
The interesting thing is that the holes seem to be going in a circle around the pivot hole, but not precisely. Almost as if someone was trying to drill them on the same radius-line from the pivot hole by eye, but it looks more like a plasma cutter than a drill. Going by that, is it possible that these holes are done while cutting the blanks out? They could simply be start/end holes for the cutting process. If you look closer at the blade on the right, you can see two of the holes actually intersect each-other. It all seems to indicate that the positioning of the holes was done by hand.
I think the identification of steel is a good theory. Think if you're going to be cutting multiple blade blanks of the same shape, but of different steel. Unless you're sorting the blanks before each type of steel is cut, you'll have a bunch of different steel blanks that look all the same--except for the holes as a marker. This could be done quickly on the same machine that cuts the blanks ( laser or plasma cutter ) and easily: An operator would simply type in the coordinates and the number of blanks to cut for a particular piece of steel, and then add in whatever extra number of holes they need to keep track, the machine then reproducing the identifier mark on each blank as its cut. Then on top of that, the reason why it's not the same number of holes every time for one particular type of steel or knife, is because they only use a certain number of holes to identify the current batch. So for example, if they're making D2 and 154CM Griptillians one day, they might just only drill one hole to differentiate between the two steels. If the next day they're working with three different steels, they might do it differently, but main thing is probably just keeping the blanks separated while being able to cut as many blanks at the same time.
The only problem I have with this theory is that it seems like there's just way better ways to accomplish this. Marking the tangs is ideal, but I don't see why lighter marks wouldn't suffice. I guess in order to keep the different steels identified all through polishing, grinding and finishing the marks need to be deep, not just surface indicators. So the question might be, "Well, why not just drill a small shallow hole?" and I guess the answer would be the plasma/laser cutter bores a hole all the way through using less time and energy than to do so with a metal cutting bit of any sort.
I guess the key thing to remember is that we're talking about large volumes of production. Having a means to identify the steel blade blanks that is easily repeatable, not costly in terms of time or resources, and is simple for the workers that need to sort hundreds if not thousands of blanks quickly... Yeah, boring a certain number of holes in the tang during the cutting process makes a huge deal of sense to me. Makes me wonder what other companies think to do, it's possible they just use lighter surface indicators and just wait until the last step in the process to finish the blades.
But yeah... In the end I just can't help but think a professional company like this would find a more graceful solution. But hey, sometimes the simplest ideas are the ones that work the best. I'm not sure if I really agree with the idea that this compromises the knife's strength.
It still doesn't make much sense to me. I don't think they suddenly switch steel types inbetween batches either -- they probably do one day, or one week, whatever, with a certain type of steel, then move on to the next.
It's possible they could be "test" cuts to calibrate or adjust the machine, but again you'd think those pieces would be scrapped
Am I the only one wondering if you bought these new or used? :what:
Are you sure they're genuine Benchmade's? Where did you buy them from? Looks to me like the kind of shoddy work that would be seen on fakes.
EDIT- Just looked at the pics again, I don't know about every Benchmade knife with an opening hole, but the five Benchmade's I have with opening holes all have ground edges on the holes (chamfered). Unlike yours which has just a flat-cut hole.