Any Cal, you're drifting dangerously close to full-on production mode. Not that that's a bad thing, necessarily.
Here's my current project... started with a Nicholson knife file, paid $.99 for it new at the "junk" store. I tempered it back (twice) in my kitchen oven at 350degrees for an hour, giving it a nice light bronze color and making it not so brittle.
Since the bevels are already there, all I've had to do is profile it and convex the edge a bit. With the full tang being beveled as well, I think I will end up drilling oversize for the pins/thong tube and allow the epoxy to fill in the gaps. (I don't have a drill press etc. to help keep the drilling perpendicular to the spine.) I intend to use fiber spacers under the scales, I've recently read that this actually helps the bond quite a bit, and it just looks nice.
The spine is very thick (7/32"), thicker than my Master Hunter (3/16" at the guard). I'm going to see if I can get it to cut decently as-is but I may have to thin it out more. I don't intend to taper it much more unless sharpness dictates it. There will be only the integral guard shown, and very basic scales added to it. I will likely drill out the tang a bit for weight/balance; as it is now, it balances a 1/4" behind the guard.
My intent is to have 4" of blade, with all of it being usable and razor sharp (no choil, although there will be a 1/4" round groove for scraping sparks off a ferro-rod at the plunge line). The depression on the spine is meant to be both a thumb-notch and a place for your forefinger when holding the knife "backwards" for small tasks. I think it needs some grooves in it for gription. I have a plain-looking but very stable chunk of treated oak decking that has "wilderness knife scales" written all over it.
http://s156.photobucket.com/albums/t32/JTerrio/
Any questions and comments are welcome! What would you guys add or change to this design? It's meant for general woods use, able to withstand hard batoning and even some prying, yet still be a good slicer and skinner. I want it to spread peanut butter as handily as it does rougher work. I will sacrifice toughness for better cutting ability, if needed.