BK7 Re-Handle — Buckeye Burl

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Sep 30, 2007
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Here's the story of my re-handle of a BK7 (with lots of photos, of course).

You all know what it looked like to start (the top knife in this photo):

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Well, since I happened to have this big old chunk of California buckeye burl just laying around:

BuckeyeBurl2.jpg


I decided it would look really sweet on that BK7.

I'm not a complete klutz, but I wanted to duplicate the original curves and contours as closely as possible, so I worked out a deal with my friend and knifemaker James Terrio for him to do most of the heavy lifting on this project.

In the fullness of time, I received this pic from him via e-mail:

BK7Scales.jpg


Looking good. The next photo was looking even better.

BK_7rehandle.jpg


And that's the point at which he mailed the knife to me.

James knows that I like my knife handles a little on the beefy side, but upon receipt, I decided that the handle was too thick. Broke out the 50-grit sandpaper for some final shaping and contouring, then the 100-grit paper, then 400-grit paper, and then a final buffing by hand with a 3M 3000-grit wheel. Here's what it looked like after that:

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Never being the kind of person who thinks a job is "good enough," I finished it off with a liberal amount of mineral oil rubbed into the handle, and topped it off by hand-rubbing a light coat of Obenauf's (mostly beeswax) onto it. Here are the final results:

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BK7.jpg


It's been a fun project, and I think it's safe to say I'm very pleased with the results.
 
Nicely done. The oil and wax really make the colors pop.
 
Color looks great. I think it deserves some nice leather now.
 
Thats a sick job mate, need to pick up a BK-7 soon and do something with it myself :thumbup:.
 
Your friend did a nice job on those! I think the wax really completed it, though.
 
The oil brought out the colors; the wax just made it a little more shiny.
 
I am in love with the coloration in that wood. Man that is stunning. If you are going to top that with a sheath I think I better be wearing eye protection.
 
Yes indeed. Especially when it surprises you. Who could have guessed, looking at that original block, that it had all those colors in it?
 
that is how it's done right there! Straight class! I like how he omitted the middle hole, really cleans up the lines, possibly a lil more comfy on the palm too, yes?

Im still drooling. very very nice job!
 
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