Made some progress last night... A lot more than I thought, actually!
Took apart the donor from
dsutton24
. Interesting to see the wear inside. The spring was pretty weak. Lock bar and lock/tang interface were still good though!
Drilled out a fixture from some scrap wood to hold everything on place while I work. I also put the spring holder on with the new blade to make sure tolerances were the same from the two dot handle donor to the Smokejumper
I also dropped the Smokejumper blade into the two dot handles. Not gonna lie, I almost just pinned it up like this and called it good! I don't think these handles have seen the last of their useful life...
I used the old handles to drill out the new Micarta slabs, then I stacked them and used the handles to drill out the outline in the Micarta. Really reduces dust, not so much sawing and sanding, just snap off the excess
Time for rough shaping. Pinned the two handles together for the sake of symmetry when I'm done. The 80 grit belt makes really quick work of the drilled out Micarta. I know Micarta is bad stuff, I wore a respirator and kept it cool so it didn't make the formaldehyde smoke
That's looking more familiar!
Here's where I left off last night
I think it'll be a couple of days until I can spend more time on it. It's gonna take more finishing than I thought - the Burlap Micarta chipped out pretty badly around the holes, I'm going to have to sand it down pretty well to work those out. I haven't installed the liners yet, I bought them to make up some extra width so my pivots would be long enough, but so far I don't need them. I will see what happens once I sand down the chipped out sections.