harrymole said:
It seems to me that if the edge (factory) is weak and repeated sharpening wil eventually remove the "defective" material this would hold true for all knives.
Yes, this happens a fair amount of the time.
But, here on the forums I have seen many posts that say their knives get dull quick or chip badly. Is this due to the material being used or mabey how the knife was initially sharpened?
It can be due to many things, the operator's expectations are too high, maybe anything would have chipped, the initial edge may have been burned, or there may be problems with the heat treatment or it may be an inherent limitation of the steel.
Blop said:
The sharpest edge ever ground was 0.5µm thick. And i once herad, that the usual edge on edc knifes is around 2µm thick
Verhoeven has photographed edges under a high polish of less than 0.5 microns, I assume most of the really high polished edges are similar.
How will the edge come down from 0.5µm to 30µm?
It looses material.
How will the material get lost?
In the way it is glued together, breaking at the weakest point first.
This is too simplistic. The edge can simply distort. The metal can stay there, just be out of alignment. This will also reduce cutting ability, this is in fact the majority of blunting in most cases, because you can just take a smooth steel and use it on a knife which removes very little material however can bring a knife from about 5-10% of optimal to 90-95% in just a few passes, this shows the extent of distortion (it also does some cold working).
However even when steels lose material this doesn't mean it is due to carbide fracture. You can see abrasive scratches on the side of a knife after you cut a lot of cardboard or carpet for example, this isn't due to all the carbides on the sides being torn out. The steel is actually worn away from abrasion, this is very different than fracture from ductility or impact failure. This is why CATRA tests show higher results for S30V than something like 440A, the higher carbide steels stay sharper for longer in that medium at those profiles, they don't go dull faster due to excessive fracture.
If the arguement you propose was true then something like L6 in bainite would have optimal edge retention because its resistance to fracture would be extremely high. However would anyone really argue that knife would stay sharper cutting cardboard or rope vs a blade made in D2. Now yes, if you go to very low edge profiles then you can have an issue with edge stability in the really coarse steels, and blunting can be by fracture in chopping and other heavy work, but you can't just generalize that blunting=fracture and carbides=bad for all work in all edge profiles. This is just as wrong as carbides=edge retention which Crucible promotes.
Some conclude, that the sharpest edge, a material can take is determined by the average grain size of itself.
This is trivially not the case because steels can have huge aggregated carbides, D2 can be 30-50 microns and you can take annealed steel and sharpen it to a razor edge and the grain size is huge. There is no reason why the abrasive can't cut the carbides and through the grains in certain conditions. The grain size of steel are just the austenite boundries usually containing carbides and they will be cut just like the martensite inside them.
30 microns by the way is huge, 0.001" is 25 microns and I have knives for which I can set a caliper at 0.001" and it rides up onto the visible primary edge grind, far behind the secondary micro-bevel which can't be seen by eye. I can take a knife down to 5% of optimal during cutting and this small microbevel is still there even after extended blunting, it would take an insane amount of cutting to grind the edge of the knife back to 25 microns.
-Cliff