What does quenching achieve?
Like all matter, metals exhibit thermal motion at any temperature above absolute zero, -459.67 degrees F (0 degrees Kelvin).
At any temperature above absolute zero, things move around in metal, or any material, said Frederick Diekman, Controlled Thermal Processing. At room temperature the motion is slow, and because its at random, metal objects dont change shape. Heating the metal increases the amount of thermal motion; quenching slows this process markedly, but doesnt stop it.
Heat treating really is all about the quench, and the quench doesnt magically stop because the planet happens to be at 72 degrees F, said Pete Paulin, 300° Below. It continues in a process known as aging.
If the material is steel and it has some retained austenite, the austenite will continue to convert to martensite at room temperature. Because the martensitic structure is slightly larger than the austenite it replaces, the material actually changes size. The change is small and it occurs slowly, but it is measurable.
Any tool- and diemaker can tell you that a die that has sat on a shelf for five years will have grown, Paulin said. If you put a micrometer on it, you can measure the change. Thats aging, or age-hardening, which is a very slow process.
It also changes size as internal stresses relieve, Diekman said.
Cryogenic processing accelerates these processes.
We speed that upwe do about 20 years of age-hardening in about 20 hours, Paulin said. You can leave a cryogenically treated die on a shelf for a decade, pull it out and mic it, and it will not have grown. Its done. Cryogenic treatment is an extra step, but youd rather have it grow in a cryogenic chamber than on the shelf, especially if you have mission-critical tolerances.
Paulin added that sub-ambient quenching processing has expanded the number of tool steels useful in industry.
Before we had the ability to put tooling into liquid nitrogen, metalworkers figured out that the maximum amount of carbon [in steel] would be about 0.4 percent to get a martensitic transformation, Paulin said. This is because the one variable they couldnt manipulate was ambient temperature. Any steel with a carbon content greater than 0.4 percent needs a sub-ambient quench.