Custom Kydex pics...

Fletcher Knives

STEEL BREATHING BLADE MAESTRO
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Aug 30, 2007
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I got an email from a forum member asking for pictures of my kydex work so I thought I'd post them here.

Disclaimer:
I'm not a sheath maker for income like Normark so if you need a custom sheath done, I'd check with him or Robert H. or someone like that. I wouldn't mind making a sheath for some people if they want one, but you need to know that they come out different for each knife. I don't have a mold or anything and I can only make them for knive I own or one that gets loaned to me to mold the kydex to. Also, I'm not trying to sell sheaths from here or anything. I make these as a hobby and for my own stuff only, so it's an "on my time" kinda thing. If you have any questions about getting one, shoot me an email.

About the sheaths:
I use black kydex that is thinner than most of the stuff getting used by sheath makers these days. I like the thin sutff because its lighter and, in my opinion, holds and releases the knife better. Most of the thicker stuff, if molded properly, either needs an adjustable tension setup or is very hard to get the knife out of, making it great for jumping out of planes, but annoying for a civi like me that just wants a good sheath. For fixed blade knifes, I like a horizontal carry. It's a position I favor because it keep the knife out of the way, you can put it anywhere around you and it doesn't hinder any movement, and with the way I do the belt loops, you can just run paracord around them once or twice and blammo you've got a vertical carry belt loop. For my big choppers, I don't even put belt loops on the sheaths. The sheaths are there to protect the blade from crap and me from the blade only. I don't carry a chopper strapped to me. It stays in the pack so i don't need loops on them. The loops I do are molded specifically to the measurements of the belt it will be worn on the most or the largest belt it will ever be worn on. The belt loops are measured for thickness and width for a very snug fit. I always put two loops on so the user can have one loop on each side of a pant loop. That way it will stay put even with a smaller belt when the knife is drawn or put back. I also add a drain hole, two holes for a necker rig made with paracord, and a thumb ramp with grooves in it so you can draw the knife by gripping the handle and pushing the sheath with your thumb. On some, I add a firesteel loop. I will admit, that is an idea I got from this forum and the screws and such used are the same that Normark uses. I bought a couple of sheaths from him and I liked the hardware he used for attaching things so I stole it from him.

The Trailhawk sheath has no belt loops like my chopper sheaths, mainly because i never carry it on a belt either. It stays with the pack until I need it. Again, the sheath is only there to protect the head and protect me from it. At the rear of the sheath is a simple idea I had for retaining. It's a bit molded over so that the hawk head snaps in and to take it off, all you do is pull down at the snap with your thumb and the whole sheath comes off easily. It is tight enough though that the sheath won't come off unless you pull on that tab. That's about all I can think of. Enjoy the pics.

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Also, the other knife in some of these pictures with the leather sheath is a custom EDC that I designed that Ian Van Reenen was nice enough to make for me.
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Those look awesome. If you dont mind I have a question.

Do you use a oven and press or a heat gun? I bought some kydex a while back and still trying to figure out the best way to do it.
 
Those look awesome. If you dont mind I have a question.

Do you use a oven and press or a heat gun? I bought some kydex a while back and still trying to figure out the best way to do it.

I use a heat gun. Honestly I've never tried the oven method. The heat gun lets me do a section at a time so i can make changes without redoing the whole sheath. As for the molding, I use two methods. One is the press method. I made a press out of two pieces of wood, some camping mat, and I have some futuristic c-clamps to hold them together. Two is by hand. The heat necessary to mold it is usually enough to hurt, but it doesn't bother me too much and I like the way it comes out more. Sometimes I will use a piece of the camping mat between my fingers and the hot kydex to mold it.
 
great work there...:thumbup: very impressive...:eek: i really like that mora M2K sheath/set up....
 
Somebody was very generous to me yesterday. I got an email from a guy asking a couple of questions about my sheath making and one of them was how long it takes to make one. I told him it takes a good while for each one due to me only using cheap hand tools other than my drill. He asked why I don't get some power tools like a band saw and such to make it go faster. I told him I just didn't have the money, but it was on my to-do list. I pretty much live paycheck to paycheck. He then said, "well if you will make me a few sheaths, I'll donate some power stuff to make your sheath making a little quicker and easier." After some more convincing, he talked me into it. I kept telling him that I would feel like I was taking advantage of his generosity if it was only for a few sheaths. He said that he cared more about seeing me progress with them and furthering someone in the knife world. Another of the conditions of it was that within a year I had to start selling them. I agreed. So, a special thank you to the generous good guy thats helping a fellow blade brother out. Thank you.
 
wow, that is very cool. Its nice to know that there are some generous people left in the world.....
 
Somebody was very generous to me yesterday. I got an email from a guy asking a couple of questions about my sheath making and one of them was how long it takes to make one. I told him it takes a good while for each one due to me only using cheap hand tools other than my drill. He asked why I don't get some power tools like a band saw and such to make it go faster. I told him I just didn't have the money, but it was on my to-do list. I pretty much live paycheck to paycheck. He then said, "well if you will make me a few sheaths, I'll donate some power stuff to make your sheath making a little quicker and easier." After some more convincing, he talked me into it. I kept telling him that I would feel like I was taking advantage of his generosity if it was only for a few sheaths. He said that he cared more about seeing me progress with them and furthering someone in the knife world. Another of the conditions of it was that within a year I had to start selling them. I agreed. So, a special thank you to the generous good guy thats helping a fellow blade brother out. Thank you.

Wow, that's really awesome. Hat's off to that gent! Ain't BF great? :)

I sincerely hope you do end up selling this soon, I like the style. Good, clean-cut work it looks like. I was actually looking for kydex for both a trail hawk and M2k, so it's funny that both those were your first pics!
 
This is fun. I've gotten a bunch of emails from people. Thanks to everyone for the compliments. For everyone that has sent me emails, I'll post a couple of quick things here to answer several peoples questions at once.

One, is the knives I have available to make sheaths for. I obviously don't have everything, so if someone wants one for a knife I don't have, we might have to work out something like shipping the knife to me to make the sheath for and I'll ship it back in the sheath. I think that's what Eric does with his. The other option, one that I've worked out with someone already is, since I'm not necessarily looking to make a living at this, money isn't the only payment method. Therefor, if someone wants a sheath for a knife I don't have and the knife in question cost as much or less than the sheath, the person can just buy the knife and have it shipped to me and pay for the shipping for the sheath and I'll make one with the knife they buy me. Then, I'll have a knife to make them with in the future. (and to play with ;))

Two is the actual cost of the sheaths. To be honest, I have never even thought about it. I've made some for friends of mine for things like a weeks worth of taco bell and stuff like that and that's about it. I honestly have no idea what to charge. One thing I can tell you is that the materials are cheap so the only thing being paid for really is the time and effort. If the cost of materials goes up depending on what people want then that might become a factor. Right now I just need to figure out what the cost of the time and effort should be. Even as I right this it still seems funny to me, the concept of making a sheath for something other than not having to buy my own tacos. :D I'll have to think about that a little more.

Three is my schedule. At the moment, I work two jobs so my time is a little on the limited side. Now that doesn't mean i don't have time to make sheaths. That's not a problem. I can make them at night. The problem I run into is one of getting to the place to ship them. I really only have one or two days a week that I can get somewhere during business hours to ship them. So shipping will probably only happen once or twice a week.

Four is the materials used. There's two points to cover here. The first is the thickness of the kydex. the kydex I use is about half as thick as the popular stuff around today. If you need a really heavy duty sheath that you can run over with a semi or jump out of a plane without a parachute with, you need to get one of Normark's sheaths or one of the other makers that uses the thick stuff. The sheaths I make aren't meant for that stuff. The lighter weight kydex is, in my opinion, perfect for regular human use and much more ideal for regular people. The second point to cover is the hardware. So far, I've just been using my regular rivets. They're quick and easy to deal with and have served me well. Someone enquired about using eyelet rivets instead. Honestly I love that idea. I haven't used them before so i need to find some and do a few practice runs to make sure they come out perfect, but yes, I'm defenitely down for using those. Also, the stuff I was using to attach the firesteel loops... um ... were actually firesteel loops and hardware from Normark. :guilty look: To solve all of these issues, I'm going to the hardware store tonight to see what kind of hardware i want to use for all of my stuff. Obviously I don't want to use the same thing as Eric. I'm not trying to copy him or steal his stuff. :) He is certainly the best sheath maker I know of for his styles. My style is more about being light, thin, efficient, and functional.

With all this stuff said, I promise I'm going to respond to everyone's emails quick. I just want to go tonight and see what I can use as far as newly requested materails and hardware, and I'm going to think a little more about pricing. I'll be responding to everyone tomorrow. Again, thank you everyone for all the kind words and compliments. I guess since this has definitely moved more toward a selling via here type of thing, I'll go pay BF some money real quick so that I'm not doing anything bad. Gotta go get an upgrade to the membership.
 
Hey man, I can show you how to get set up with Paypal shipping. It is crazy easy. You don't have to take payments with Paypal to use their shipping, you just have to have a Paypal account. They charge actual shipping rates for USPS and UPS, and actually give a little bit of a discount on international shipments. You can get free shipping supplies through USPS too, so the cost to you is nothing. The best part is that you can set up a pickup online and your postal carrier will come pick up the packages from your door. We ship several hundred shipments through Paypal a week for work, so I am a little more familiar with it than I would like to be. :)

Got to do whatever I can to help out my fellow metro Atlanta brothers. :D
 
Hey man, I can show you how to get set up with Paypal shipping. It is crazy easy. You don't have to take payments with Paypal to use their shipping, you just have to have a Paypal account. They charge actual shipping rates for USPS and UPS, and actually give a little bit of a discount on international shipments. You can get free shipping supplies through USPS too, so the cost to you is nothing. The best part is that you can set up a pickup online and your postal carrier will come pick up the packages from your door. We ship several hundred shipments through Paypal a week for work, so I am a little more familiar with it than I would like to be. :)

Got to do whatever I can to help out my fellow metro Atlanta brothers. :D

DUDE! That sounds great. I have a paypal account now. That would be terrific if you had some free time to pass on the wisdom. It would be much appreciated.
 
Quick update:

I'm still hunting for eyelets that I like. I got an eyelet tool and a bunch of different kinds, but so far none of them look good enough when they're done. I certainly wouldn't pay for something that looks like that. I'm going to have to search around on ebay this week and pick out some more to try. I've looked at a few supply places for knife makers and can't really find anything, either that or I'm just missing it. Until I can find the right ones and get them to look right I'm just going to stick with the solid rivets. If anyone has any clue where to get those eyelets that everyone uses, please feel free to help me out. ;)
 
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