DIY sword tempering oven

Status
Not open for further replies.
1) is there significant deformity of steel in tempering ovens, as opposed to heat treating ovens due to gravity? I kind of doubt it.Tony,
This question makes me feel you don't know enough about what you want to do. It is martensitic at temper, which is rigid. It is austenitic at HT temps, which is soft and sort of rubbery ( relatively).

Your second question and some of your assumptions have to do with thermodynamics and oven design/engineering. This is a very complicated field.

As to your statement about why things are done in industry, it has nothing to do with group think. It has to do with engineering, science, and design. Those guys spend years learning what they do. If all it took was a fellow saying, "Hey, let's do it different" to make it so, there would be no need for Beta testing.

I would recommend you considering Occam's razor on such things.

As to the controllers, as I said to you earlier, once you design the oven and settle on what elements you will use, I can send you the correct controllers.

So the first question was somewhat rhetorical in that I'm trying to quell the need for a fan in natlek's mind.

The oven building forum made it VERY clear that even were I to use this vertically that there would be no substantive temp difference anyways, certainly not enough to warp a rigid object.

The vertical idea came from one of natleks earlier posts about a guy who built a combined HT AND tempering oven out of vertically mounted ceramic tube and kanthal wire.

But since I'm doing it horizontally now the heat can onky rise a maximum of 6 inches. I've chosen the single element I posted earlier and have attempted to draw something.

I'm also trying to explain to natlek, and perhaps to you why doing things as we've always done them is sometimes a good idea, and sometimes not.

If I were making a toaster oven with trays for lots of small knives, I could see his point. Cubes require fans, especially bigger cubes.

But tubes are hideously more efficient even if cubic foot wise it's similar. That much I do know.

By the by one of my very best friends on the planet was a chief science officer for a defense contractor. I can assure you, having been a guest at a few of those meetings that much of the time, people do things out of habit and for no other reason.

Stacy, you've gone back and forth about how either simple or complicated this task is, from

"It's justa tube don't over complicate it"

to "gosh, I didn't mean to oversimplify it.. only 2% of forumites on here can do this."

I'm not sure which one you actually mean. But I'm grateful for your help nonetheless.

I cannot spec out on my diagram which junction boxes I will buy since I don't know what controllers you are sending and how large they are.

I dont know why random words above are underlined. Its driving me nuts.
 
I didn't mean to sound confusing. In the beginning you were discussing the type of enclosure. That is simple. Now you are discussing the elements, convection, design, and control system. That is more complex.

Please don't take the following as argumentative or a personal attack. It is just my observation of you recent posts.

You arrived here a month ago. Your first posts were about steel choice to make katana and wakizashi. You haven't said you have ever made a blade that I can recall. You are in finance, and don't state that you have any particular shop skills. You want people to tell you how to build a grinder and a sword tempering oven. You have not discussed how you will make a sword or harden it. Your only information provided to us is that you are 47, and male.

I agree that occasionally someone comes up with a new idea. My grandfather was working for Bell Labs when they invented the transistor in 1947 (BTW, they also invented the IC, the binary computer, and Unix). I was doing electronics in the 1950's and 60's when the transistor finally found a use. From there to ICs to microprocessors was a short time. However, none of that was "new science". It was applying known science to new uses. To my knowledge no one said, "Heck., I think Ohm, Watt, and Marconi are full of crap", I am going to come up with something different.
Even Tesla, who was truly a mad genius was using known science.

Maybe you could get the guys on the "Oven Building Forum" to design your tempering oven for you. You seem to find them a good source.

Your plans are not viewable unless I make an account with the host. Not going to happen.

From a moderators point of view - One big advantage of having a paid membership is being able to post photos and files easier.
 
Last edited:
I didn't mean to sound confusing. In the beginning you were discussing the type of enclosure. That is simple. Now you are discussing the elements, convection, design, and control system. That is more complex.

Please don't take the following as argumentative or a personal attack. It is just my observation of you recent posts.

You arrived here a month ago. Your first posts were about steel choice to make katana and wakizashi. You haven't said you have ever made a blade that I can recall. You are in finance, and don't state that you have any particular shop skills. You want people to tell you how to build a grinder and a sword tempering oven. You have not discussed how you will make a sword or harden it. Your only information provided to us is that you are 47, and male.

I agree that occasionally someone comes up with a new idea. My grandfather was working for Bell Labs when they invented the transistor in 1947 (BTW, they also invented the IC, the binary computer, and Unix). I was doing electronics in the 1950's and 60's when the transistor finally found a use. From there to ICs to microprocessors was a short time. However, none of that was "new science". It was applying known science to new uses. To my knowledge no one said, "Heck., I think Ohm, Watt, and Marconi are full of crap", I am going to come up with something different.
Even Tesla, who was truly a mad genius was using known science.

Maybe you could get the guys on the "Oven Building Forum" to design your tempering oven for you. You seem to find them a good source.

Your plans are not viewable unless I make an account with the host. Not going to happen.

From a moderators point of view - One big advantage of having a paid membership is being able to post photos and files easier.


Stacy, i dont want to argue with you. I know you are trying to help me, but i am somewhat frustrated. The only thing that seems complicated TO ME, is what you are planning to give me. The rest is, as you say, a tube.

I'm not sure why you are parsing the tube vs an oven... who in their right mind would make a tube, but not an oven?

you may not remember some of my other posts in other threads but I have indeed discussed, though not at length, how I plan to harden this steel. You told me to buy some nuclayer, etc. I have nearly every book, video etc on the subject of making katana, in Japanese, korean and English. In fact, reading those books is what DROVE me away from forging to stock removal.

though I dont weld or plasma cut, i have about as advanced a woodworking shop as can be had without being a slave to WoodCraft.

You indeed mis-recall. I made several blades in my past. I lived in Japan, Korea and the PI. My last blade made however, was 25 years ago and I no longer have access to a traditional power hammer set up. I do have a charcoal forge(which we discussed) and you told me to go to propane.

back to the main, no one said anything about discarding known science. My point to natlek was that a fan is wholly not necessary despite "everyone" in the oven business installing fans. I'm NOT making a cube.

My drawing is a terrible version of natlek's most recent drawing of my tube, with the exception of having only one element. its the same drawing.

You imply that I haven't told you enough about myself. I'm not here to talk about myself really. Asians consider that bragging. We dont do that. if you want to know something ask. I don't hide behind the web and I'm easy to get to know.

I didnt know you had to sign up for anything to see my file. I'd be happy to sign up for a membership.

I genuinely think you had it right the first time. This is JUST a tube. it, just a 'toaster oven" as you said several times during the thread. And in fact, after I post the final to do list with pics, I don't honestly think anyone could say this was difficult. Certainly NOT a 2% only thing. Thats WHY I'm making this thread.

it doesn't have to be pretty or perfect. it's not art. It just has to repeatedly get to about 500 degrees f when I want it to.

The hardest part for me will be to wire up what you said you are sending. You've said you have the requisite materials to work with the part number I gave. I'm purchasing the insulation you mentioned in your emails. but for the .5 inch ceramic tubes, junction boxes, and high temperature 14 gauge wiring, I'm set.

Ill email you the photo. But don't judge my idea based on my drawing skills. I dont draw well.
 
The controllers are basic temperature controllers. They all work about the same. I have a couple Watlow controllers that would be good and are super simple to operate. Basically, just turn a dial to a temperature between 100 and 500 and push the button. IIRC, they have outputs for 5 amps and 10 amp loads. I have others that require SSRs to run the elements. I can send you two and you can try and pick elements that work with them, or you can pick your elements and I can send ones that I know will work. Since I was not sure you understand controllers, I was trying to make it easier for you. The type of elements you choose won't matter. I just need to know what their amperage and voltage is.
 
The controllers are basic temperature controllers. They all work about the same. I have a couple Watlow controllers that would be good and are super simple to operate. Basically, just turn a dial to a temperature between 100 and 500 and push the button. IIRC, they have outputs for 5 amps and 10 amp loads. I have others that require SSRs to run the elements. I can send you two and you can try and pick elements that work with them, or you can pick your elements and I can send ones that I know will work. Since I was not sure you understand controllers, I was trying to make it easier for you. The type of elements you choose won't matter. I just need to know what their amperage and voltage is.

3540k43 is the part number. I sent you an email with some background about me so you feel more at ease in helping me. It seems to be important to you. It also has my very primitive drawing.

I probably don't understand controllers or the myriad of parts you are sending, but I do know that if i wire them up correctly, the light turns on and i get my heat. I don;t have to know how an engine works to drive a car, so to speak. My very primitive understanding is: element----SSR---controller and the thermocouple fits in there somewhere.
 
This is JUST a tube.
repeatedly get to about 500 degrees f when I want it to.
I'm playing with that JUST tube for months my friend .But it is no more JUST tube if you want to get to about 500 degrees even temperature inside .................no and no :) To bad that my fan was not yet arrived so i can put together mu JUST tube and make some test video .I have three points / 3 thermocouple / to measure the temperature inside with fan on/off.Only one TC will be connected to PID to measure/control the temperature inside ........
Let see what you will make , good luck :thumbsup:
 
Jut line up like 40 of those cheap little Ebay induction heater coil things. Problem solved!
 
I'm playing with that JUST tube for months my friend .But it is no more JUST tube if you want to get to about 500 degrees even temperature inside .................no and no :) To bad that my fan was not yet arrived so i can put together mu JUST tube and make some test video .I have three points / 3 thermocouple / to measure the temperature inside with fan on/off.Only one TC will be connected to PID to measure/control the temperature inside ........
Let see what you will make , good luck :thumbsup:


Ok. so you have 3 thermocouples. When you turn it on to 500 degrees on the controller, what do the thermocouples read? I hope you have 3 data points you can share with us.

I dont think the temperature differences are significant enoough to change the quality of the tempering. If it is, i just gave you a free idea... turn it horizontal instead of vertical. mine is a cyulindrical tube and circles ar more efficient at circulating heat than squares. yours is a rectangular oven. mine is a tube, a cylinder. its only for swords.
 
Ok. so you have 3 thermocouples. When you turn it on to 500 degrees on the controller, what do the thermocouples read? I hope you have 3 data points you can share with us.

I dont think the temperature differences are significant enoough to change the quality of the tempering. If it is, i just gave you a free idea... turn it horizontal instead of vertical. mine is a cyulindrical tube and circles ar more efficient at circulating heat than squares. yours is a rectangular oven. mine is a tube, a cylinder. its only for swords.
Not that one rectangular one tempering oven .............that oven work perfectly . You don t think ....BUT I try it and that make some difference , right ?
Tony , I m building new JUST tube tempering oven , long 34 inch because that was maximum length I can make Heat treat oven , again with Just tube . I have all parts already made , I just wait for fan to finish it.Then i will share what i have make :thumbsup:
 
why is 34 inches the max length?

My real question is if you have 3 thermocouples, does each location read differently? if so how much?

i dont believe, even in cube oven that the temp is significantly different enough to affect the quality of the blade.

but in a true circular tube, fan is completely unnecessary. share with us your data from thermocouples.
 
why is 34 inches the max length?

My real question is if you have 3 thermocouples, does each location read differently? if so how much?

i dont believe, even in cube oven that the temp is significantly different enough to affect the quality of the blade.

but in a true circular tube, fan is completely unnecessary. share with us your data from thermocouples.


Just do a torch-temper. Blast the sword spine until it turns blue!
 
Just do a torch-temper. Blast the sword spine until it turns blue!
Intuitively that sounds like the right answer, and in fact the Japanese do something similar, using a large brass block thats heated and then transfers the heat in a fairly calculated way, but still a little too fungible. I never did it that way in the past. I've always used something like a kitchen oven or someone senior to me did it for me.

i have to make a bunch of blades, but I want to create a process that is both idiot proof(necessary for me) and also simple with little guess work and is inexpensive. Elsewise i would have bought a milling cnc machine and would be doing that.

once the oven is built I can just put it in to 450-500 for an hour and walk away.
 
it’s tragic really lol
I'm glad you are keeping the old ways alive. I've long decided I'm never going to be that guy. The world already has you. Have you created a thread to document your process of tempering blades, or making them in any way?
 
Tony, do yourself a big favor just let it go. Sam does not need to prove his equipment or skills to anyone here. You are going to p!$$ off a lot of folks who want to help you. Just some moderator advice - take it or not.
 
Tony, do yourself a big favor just let it go. Sam does not need to prove his equipment or skills to anyone here. You are going to p!$$ off a lot of folks who want to help you. Just some moderator advice - take it or not.
Stacy, you are reading things into my writing that are NOT there. I was INVITING him to show us how he does it. I will not do it his way. I want to build an oven, but I DO want to see HOW he does things. I'm interested in his process.

Sam made another snide comment, which was actually pretty funny.

I'm sure his way in the short term is much less time consuming than getting out to the shop and getting blades done.

That was his point. i agree.

its just that in the long run, I think my way is better. I DO want to see how he does it, though, because MAYBE I'm WRONG.

Stacy, please take the time to read my posts. you seem to forget a lot of their contents and say things to me that are patently NOT TRUE. Like i've never made a blade or that I didnt tell you how i was going to heat treat it, etc.


Meanwhile, I've done what you've asked. I sent you a primitive drawing with a part number.

you don't even really have to send me anything if you don't want to. I didn't ask. you offered.

What I did ask for is for you to take my part number and TELL ME what controller and other mechanicals i need. If you still want to send what you have, I'll be much obliged. If you don't want to, thats up to you, but, kindly, read my posts and don't inject any vitriol that isnt there. Sam's rough around the edges, but hes a good guy.

Meanwhile, I too have very precious little to prove in this or any arena. You however have, at least twice in the same thread, accused me of things you simply forgot you read.

If you can see your way to send the stuff you said you would send. Great, if not, just a few moments shopping on Amazon to tell me what controllers etc i would need would also be fine.

But please don't say you have made this easier for me. You have made it harder by arguing with me and not answering the questions I asked and ASSUMING I don't know anything.
 
OK, I'll just step aside and let you do it yourself. You clearly have a better idea of how to proceed. Sorry I made it hard for you. Since you understand all this, I am sure you can find the needed controllers on ebay.
 
The ONLY thing I ever asked of you in this thread was to tell me what controllers to buy (language content removed)

if you want to pretend your some forumite Yoda, then just answer the (language content removed) questions people ask. THAT would have made things a lot easier.

What an epic time wasting, low-IQ, can't read, senile little bitch.

yes yes i know. ban me who gives a (language content removed)

I can learn to be a blacksmith from youtube. you could never do what i do. Even if I taught you.
 
Last edited by a moderator:
Status
Not open for further replies.
Back
Top