1) is there significant deformity of steel in tempering ovens, as opposed to heat treating ovens due to gravity? I kind of doubt it.Tony,
This question makes me feel you don't know enough about what you want to do. It is martensitic at temper, which is rigid. It is austenitic at HT temps, which is soft and sort of rubbery ( relatively).
Your second question and some of your assumptions have to do with thermodynamics and oven design/engineering. This is a very complicated field.
As to your statement about why things are done in industry, it has nothing to do with group think. It has to do with engineering, science, and design. Those guys spend years learning what they do. If all it took was a fellow saying, "Hey, let's do it different" to make it so, there would be no need for Beta testing.
I would recommend you considering Occam's razor on such things.
As to the controllers, as I said to you earlier, once you design the oven and settle on what elements you will use, I can send you the correct controllers.
So the first question was somewhat rhetorical in that I'm trying to quell the need for a fan in natlek's mind.
The oven building forum made it VERY clear that even were I to use this vertically that there would be no substantive temp difference anyways, certainly not enough to warp a rigid object.
The vertical idea came from one of natleks earlier posts about a guy who built a combined HT AND tempering oven out of vertically mounted ceramic tube and kanthal wire.
But since I'm doing it horizontally now the heat can onky rise a maximum of 6 inches. I've chosen the single element I posted earlier and have attempted to draw something.
I'm also trying to explain to natlek, and perhaps to you why doing things as we've always done them is sometimes a good idea, and sometimes not.
If I were making a toaster oven with trays for lots of small knives, I could see his point. Cubes require fans, especially bigger cubes.
But tubes are hideously more efficient even if cubic foot wise it's similar. That much I do know.
By the by one of my very best friends on the planet was a chief science officer for a defense contractor. I can assure you, having been a guest at a few of those meetings that much of the time, people do things out of habit and for no other reason.
Stacy, you've gone back and forth about how either simple or complicated this task is, from
"It's justa tube don't over complicate it"
to "gosh, I didn't mean to oversimplify it.. only 2% of forumites on here can do this."
I'm not sure which one you actually mean. But I'm grateful for your help nonetheless.
I cannot spec out on my diagram which junction boxes I will buy since I don't know what controllers you are sending and how large they are.
I dont know why random words above are underlined. Its driving me nuts.