For everyone reading a FYI. Jeff Hubbard is a fine fellow, and as part of his Buck position really appreciates seeing problem knives to check to make sure factory processes are correct. Especially in a case like this. It may cost $6.95 to mail it to BKI but you are doing a service to future owners. Always send him a email alert first. Your knife will return as if it has been in the Custom Shop. He personally handles your knife before and after. And many times, but I can't promise this, you get a little thank you surprise in your return package. Be sure to ID yourself as a Buck forum contributor and if you are Buck Collectors Club member be sure to mention that also.
Its your call, but Buck appreciates the feed-back from Buck forum contributors that encounter assembly problems. Return to Amazon and you just get another knife off the shelf, no one will look at it. 300