Everything is tIhrough trial and error, sharpening steel.

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Jul 10, 2009
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If you talked to me one year ago, I couldn't sharpen a knife to save my life. I generally had my knives sharpened by someone who knew what they were doing. In my defense, the main reason for my failure was just never learning how to do so properly, and the science behind sharpening. There was a point in my life when I would go over to the OD grind machines at work, set the dress speed super slow and sharpen my folders etc on a gigantic centerless grinder wheel. I could get knives so they could cut, and occasionally could get an edge that could rip hair from your arm in certain spots, but nothing uniform. I've now tried many many sharpening methods, just like trying different knives, I like to dive right in and try it all, then separate the bad from the good. Here are some methods I've tried.

Paper Wheel sharpening - I bought a cheap Ryobi 8 inch bench grinder, tore off all the guards and shields and through on a set up 10 inch razor edge system paper wheels. One wheel is coated in carbide, the other is bare that you load with a white compound. These are the same wheels Richard J uses and gets great results. Results were fairly good from the very beginning. Very simply, develop a burr on the blade sharpening both sides on the grit wheel, then move over to the other wheel loaded with the compound and remove the burr and polish the edge. It was a pretty good system to be honest, quickest method I've yet to find to get an edge to shave hair off your arm. If I had it to do over again, I would have purchased a Buffer instead of the Bench grinder, I would have more clearance between the two wheels and not buff my elbows quite as much.

DMT diamond stones - These are quite nice, there's something about freehanding that just makes you feel good about yourself when you're done. Sitting down, relaxing and just working the blade to develop your burr, repeat etc going up in the grits. By the time you hit the strop your edge is going to be popping hair just by running it over the tops of it. I can absolutely get an edge sharper free handing with DMT stones than I can with paper wheels, but the level of sharpness difference is not really noticeable unless your job is removing print from newspaper and splitting hair. It also takes quite a bit longer than the paper wheels, but you feel like you've accomplished something. I don't know about everyone, but it's rewarding to me to take something dull, spend the time and turn it into a freaking laser.

Spyderco sharpmaker - One of my least favorite systems. Factory edges are varied so greatly on production knives, often quite uneven and reprofiling is next to impossible without the diamond rods. Not many options in angle either. Only pros I can think of its impossible to screw up and the serration sharpening ability, I just don't care for this system. Not knocking those of you who use it, but it's not for me.

Edge pro - I got one when the opportunity arose, it's not for me. What the Edge Pro does is creates a system that is 100% idiot proof. I honestly cannot think of a way you can screw up a knife with this system, I also can't imagine anyone cant get a sharp edge on one. It's downfalls? Recurves, serrations, oddly shaped blades toward the tip, water stone shallowing, set up time, mess.
The EP gives you a sharp edge, I have up to 7000 grit polishing tapes for it as well. When you get done with the 7k tapes you have a perfectly flat bevel that is mirror polished. What's odd is, although my edges on the EP looked absolutely perfect, they lacked the sharpness that was attainable with hand stones. Not in sharpness to the touch, but rather sharpness in actual use. I think the fact that while free handing, you're actually slightly convexing the edge which in my opinion increases performance. In the end i'm not a fan of perfectly flat bevels. Another downfall to the system is scratching. I don't really care on my own knives, but I don't want to destroy a friends knife on it. I'm not talking a little "sharpening scratching", but we're talking scratches that looks like I rubbed the blade on concrete. This can be avoided by taping up the blade, honestly, it's just too much of a hassle. I'm getting rid of EP soon, I can't say that about any other system besides the sharpmaker.

The Belt Sander - This is probably one of the cheaper set ups. I use a grizzly 1x30 which I think was probably around 50 dollars. I have belts ranging from 40 grit to 15 micron, to loaded leather, to loaded cork. I've got it all. This is the single most versatile system in a knife sharpeners arsenal, bar none! After I sell the EP i'm going to purchase a Kalamzoo 1x42 sander just to have adjustable tension. You can take a knife with a thick saber grind and coated blade and turn it into a full convex with a satin finish. You can remove chips from a blade, thin out grinds etc.. Nothing gives me a sharper edge. Take your time and practice on cheaper knives as well. I've thinned out knives too much as well on this, trying to test the limits of what INFI can take in terms of thinness. Pay close attention to the tips and the area around the choil as well. I can get an edge sharper and more durable on a sander than any other method, faster too. For a non convexed or damaged edge I work my way up from 320 grit all the way to 15 micron. After 15 micron I started doing something different as on the cheap 1x30 sander, the leather belts become useless when they stretch. I started using a cork belt that I basically knocked all the grit off of, and loaded it with green compound. I find this works much better for me than the leather. I also hand strop after with pink compound. Convex is easier to maintain as well, I won't sharpen this FBM again for probably 4 months or so, and then it'll just be with the loaded belt. I occasionally strop on my jeans. I just sharpened this this afternoon, scary freaking sharp.

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Take it for what you will, this is just what has worked for me, others may not feel the same.
 
Thanks for the info! Are you mainly sharpening bigger fixed blades like the FBM? cause i imagine it impossible to sharpen that on a sharpmaker...I have been wanting to pick up a belt sander, but up until recently ive only had folders so i didnt think it was a need...
 
Good sharpener review and story of the evolution of your skills. Thanks for sharing. Always good to read thoughts on the nitty gritty aspect of our hobby.
 
I sharpen everything on the belt sander. I just sharpened my EDC spyderco millie on it this afternoon as well. You can use any of the methods I listed, I've sharpened large blades on all of them experimenting.The belt sander however has the most ability to destroy a knife as well, so be careful.
 
I have used my 1x30 on other knives. From chipped, blown out edges to scary sharp in minutes.

I have yet to use the sander on an infi edge. I have done all those by hand, and strop to maintain.

I need to take the belt sander to my SS edge I modded a while, and just bring the shoulder up a bit higher and blend a bit more. I use that one for slicing all the time, and it could stand to be a tiny bit less robust.

Thanks for posting the pics. The edge on my FBMLE looks about like that. Except I spend 15 hours or so on it by hand. My problem with being a scaredy cat on them is the tips. I have munged the tip on a few other knives, so until I practice some more tip work, I will stick to the hand method.
 
I always had trouble with the tips more than anything, not so much rounding them, but getting the very tip sharp. I actually like a slightly thicker grind near the tip of the blade, so if I accidentally chop a rock, it'll hold up.
 
thanks for the post. very interesting to see what you guys do. personally, the only experience i have is a great deal with the DMT bench stones, and i also love the feeling of doing it freehand. but, i can't wait to save up to buy a kalamazoo.
dave
 
Great info. Thanks. :thumbup:

I like the way you roll; if you get into something, you go big. :cool:
 
I learned the same way... trial and error. Although I've never used any systems or power tools. I've always sharpened by hand, but only over the last few years have I really become consistently satisfied with my results.

I've used Arkansas stones, diamond stones, those cheap double-sided stones, alumaceramic rods, steels, etc etc. Sometimes I would get razor sharp. Sometimes I'd get a scratched-up letter opener. The problem was that I didn't understand the burr. I knew it was there, but all I did was push it back and forth. I didn't know what to do with it.

Now, give me a mouse pad or a piece of leather (preferably leather) and a variety of automotive sandpapers, then a strop (remember that leather from before?) and I'm content. For non-convex edges, I just wrap that sandpaper around one of those now-unused Arkansas stones and polish away.

Like you said, the feeling of accomplishment from hand sharpening is great. Don't get me wrong... one of these days (hopefully this summer) I'm gonna pick up one of those belt sanders and maybe some paper wheels on a grinder. But that's only because I want to increase my efficiency at this and take a stab at making a little cash on the side.
 
For the record, I still consider a belt sander "free handing", and would go as far as saying it's almost harder than a mousepad and sandpaper. It's not cheating, it's just a faster, more difficult way of doing it :D

For a starter sander, I still say the HF 1x30 is a steal. I only got the grizzly version cus I heard HF took a while to ship.
 
For the record, I still consider a belt sander "free handing", and would go as far as saying it's almost harder than a mousepad and sandpaper. It's not cheating, it's just a faster, more difficult way of doing it :D

Agreed 100 percent.

Back to your original post, I agree with just about everything you have to say. The edgepro is great for sharpening newbies but man what a hassle once you get down a belt sander or even stones. But, it has its place:)

I have tried all but the paper wheels and wanted to tell you that I promise you the 1X42 will amaze you with a leather belt and compounds.

You should get a buffer. They work awesome for serrations. If you have single sided serrations you can raise a burr with the belts and use the buffer with compounds on the reverse side. I did leather belt/buffer to finish serrations. Awesome results!
 
Agreed 100 percent.

Back to your original post, I agree with just about everything you have to say. The edgepro is great for sharpening newbies but man what a hassle once you get down a belt sander or even stones. But, it has its place:)

I have tried all but the paper wheels and wanted to tell you that I promise you the 1X42 will amaze you with a leather belt and compounds.

You should get a buffer. They work awesome for serrations. If you have single sided serrations you can raise a burr with the belts and use the buffer with compounds on the reverse side. I did leather belt/buffer to finish serrations. Awesome results!

I'm going to get that kalamazoo on your recommendation, I think i've outgrown my 1x30. I miss being able to use leather belts, but on my 1x30 they're a floppy mess and will dull a blade almost instantly, and they looooove to steal pointy tips. I've been getting good stropping results from a worn cork belt with compound on it, but not as good as leather, especially when the belt doesn't flop.

I'll have to try that on serrations, sometime, it's not a bad idea!
 
I'm going to get that kalamazoo on your recommendation, I think i've outgrown my 1x30. I miss being able to use leather belts, but on my 1x30 they're a floppy mess and will dull a blade almost instantly, and they looooove to steal pointy tips. I've been getting good stropping results from a worn cork belt with compound on it, but not as good as leather, especially when the belt doesn't flop.

I'll have to try that on serrations, sometime, it's not a bad idea!

You will love the kalamazoo. One thing before you get it. The tensioner...there is basically a large set screw with a nob that you use to lock the shaft at proper tension. It rides in a slot on the shaft with the top pulley attached. If you loosen the set screw to adjust tension you can let it go and even if you don't back it out to much there is a stop. If you back the screw out too far and let it go without a belt, the set screw will be backed out of the shaft further then the stop. The spring that holds tension on the shaft will SHOOT the shaft with pulley attached flying. What I am trying to say is I know you have bad luck and I am trying to save you this surprise!!! It was nice to see it come apart so I understand just how it works. Probably a lot of typing for nada!

Have fun:D
 
Kevin, 230, and others, just a question for you as I am finally making the decision after reading this to buy a belt sander. Would you recommend buying a HF first or go for something like a kalamazoo? I have re-profiled a lot of mine by hand already and I would like to be able to touch them up quickly as well as re-profile a little quicker (after some practice on a few cheap knives, of course). And where is the best/cheapest place to buy belts, particularly leather?
 
Just think, in a year's time you'll be writing great thread titles too! ROFL!

I was so mad after I posted that LMAO.

Kevin, 230, and others, just a question for you as I am finally making the decision after reading this to buy a belt sander. Would you recommend buying a HF first or go for something like a kalamazoo? I have re-profiled a lot of mine by hand already and I would like to be able to touch them up quickly as well as re-profile a little quicker (after some practice on a few cheap knives, of course). And where is the best/cheapest place to buy belts, particularly leather?

If I had it to do over again, I would just buy the kalamazoo. Buy once, cry once. I really wish I had picked up the 1x42 to start out with. I buy my belts from supergrit.com and leevalley.com.
 
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