jdm61
itinerant metal pounder
- Joined
- Aug 12, 2005
- Messages
- 47,357
I was checking out a picture of a Dovo razor where they had plated the tang andspine and you appear to be correct. The gold did not get down into the electro-etched letters, Sounds like you might have to etch and then got back and "clean" the letters out with a grave. What I was talking about with the "shield" logo is etching before FeCl etching the damascus, etching and then covering the surrounding etched part with nail polish or lacquer an "coloring inside the lines" to plate the still polished surface of the logo. This is my current stamp so you can understand what I am babbling about. The gold would be applied to the flat surface inside the oval border.
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JDM,
Ernie's background is in the Circuit Board industry also. The process that he uses to make stencils for etching is very similar to what you need for plating the Ni/Au. Problem is that the electro plating will bleed under the stencil much worse than the etching process does. Thus you plating resist needs to be really bonded to the surface of the steel to prevent this, and then stripped away chemically after plating.
Process is usually something like this:
1) clean metal part
2) coat with photosensitive plating resist
3) expose photo resist using your logo artwork
4) develop away unexposed resist
5) plate area now exposed thru resist
6) strip photo resist
This is a simplified version of the process. There are alot of variables to control in each step in order to get good results.
Another thing to consider is that it sounds like you are wanting to etch your logo first and then plate. Keep in mind that the surface in the etched area is relatively rough and somewhat dirty(ie: hard to clean the etching residues without degrading your photoresist). Your subsequent Ni/Au plating will in all likelyhood not be thick enough to cover the surface roughness enough to fill in the roughness enough to not have a Matte finish to your gold.
I am not saying that it can't be done, just that there are a lot of things to think about. Wish I still had access to a shop it sounds like it would be a fun process to try to perfect.
Jeff
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