Hatchet Jack

Lorien

Nose to the Grindstone
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Knifemaker / Craftsman / Service Provider
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Dec 5, 2005
Messages
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This project has been in the works for probably two years at least.

It all started with a sketch, like every project I get involved in;






Much tweaking occurred, a CAD model was rendered by a close friend of mine, Eban, and eventually six blanks were waterjet cut from 8mm thick Bohler Uddeholm powdered A2 steel.

A picture from Dana, the waterjet guy;




An artsy pic once I received them;





I sat on the blanks for several months, waiting for the right guy to come along and take on the project. In the meantime, a machinist friend of mine, Mitchell, helped me out by chamfering the holes and surface grinding the blanks. I wanted these to be as finished as possible before I sent them along to a cutler to have them finished out.

Ryan Weeks and I have been friends for a number of years now, and we've worked on some great projects together over that time. But Ryan wasn't set up for plate quenching, and so I was unsure about whether or not I could lean on him again for this particular project. Fortunately, along came Ben Tendick, a cutler of growing reknown, who graciously helped Ryan figure out what he needed to do in order to properly harden this air hardenable steel through a plate quench.

I brought all six blanks with me to the Seattle show last April with the intention of mailing them within the US to Ryan in order to save on mailing charges. Although Chris Roberts drove me to the post office, it was unfortunately closed, and so I lugged the heavy box back home with me and mailed them from here.

Ryan's been having kids, moving, building his shop and doing 'life stuff', so he hasn't had the opportunity to work on this project til recently. And he's killing it!


Here are the blanks after heat treatment;





Bevels rough ground pre heat treat, and now blended into a nice convex surface;





Tested;







We're talking about finish now; whether to media blast, or belt finish. Ryan's tried the scothbrite belt finish and we both think it's dope.





And, the most exciting part- seeing the finished project!







So, there will be six of these lil beauties in total for this first batch. I'll be keeping one for testing, and selling two in order to get a return on my investment. Ryan will be selling the remaining three, with kydex by David Brown. You probably won't be able to get one from this first batch unless you're quick, but if you are interested, drop Ryan a line and let him know. After I am able to test this hatchet out, there might be some tweaks to make to it, but it could become a model that Ryan might make more of. He does seem to like it :)

As I pursue my dream of becoming a legit cutlery designer, friendships like the ones which led to the outcome of this project are not only crucial, but make it far more worthwhile than a payout. I couldn't do this myself at this stage in my life, and I'm so grateful for the kindness and friendships that help make my vision a reality. Thanks to everyone who contributed to the Hatchet Jack project!
 
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Totally awesome, and exactly the right guy to make these. Sweetness.
 
WOW! and so modern for you, Lorien. Great collab!
In *powdered* A2?? *swoon*
Love the heat-treat colors...
 
Pretty beast! It looks really comfortable to choke up on. With a blade like that I could see it being a pretty versatile survival tool. It looks like it does it all :thumbup:
 
very cool Lorien it is great to see when your hard work comes to life. I wonder what it would have looked like if you had had the oval hole open in the handle the big one at the top you could pass a strap through it or a steel cable for a makeshift zip line like in the bond flicks .
 
hey, thank you all for the props! I really appreciate your positive comments, and Matthew you are totally right- Ryan is THE MAN!

Dave, I am going to have to incorporate that feature into another pattern, maybe also figure out how it can work as a grappling hook, and possibly mount some kind of frikkin laser beams.

I'll be getting mine soon, I look forward to sharing my impressions with you all. I'm especially interested in finding out how well it throws...
 
Awesome design, Lorien. Ryan certainly did a great job with finishing them. Very cool project. :thumbup:
 
Lorien very nice I don't remember you showing me what was in the box but it was blade overload for me and I am sure I don't remember lots of what I saw there. Overall very well thought out I think. Chris Roberts
 
Oh yeah, I like that design a lot. Ding Ding Ding -- Winner!

Dimensions?

Thanks Will, and others!
I don't recall exactly, but it's around a foot long and probably has around 5" of edge. It's pretty compact.

Actually the working drawing that was rendered into CAD was slightly mistranslated before waterjet, so what you see here is actually a little longer overall than what I had intended.
 
Lorien, Love the design. Looks to be functional and lite. Excited to see your review.


Thanks for sharing.
Bing
 
After studying it a bit, I'd like to know a little more if possible...

Could you discuss:

> Your thinking on sizes/uses for the various thru-holes?

> Why the jimping on the pommel?

> Approximate weight and balance point?

> Is the wedge-ground back end of the head sharpened? Could you talk about your intended use for that particular design feature? Did you think about modifying that into a hammer poll and/or a longer spike as an option?

I understand if you want to leave this stuff for the review--just curious.

Thanks--super nice piece,
Will
 
I just spent 15 minutes typing out my thoughts regarding your well conceived questions, Will. Unfortunately, a glitch occurred with BF's server or somesuch and I lost it all. Now I'm outta time.

I'll do a detailed description of the pattern and its nuances after I receive my test piece, and I'll make sure to address your questions then, if that's cool.

After studying it a bit, I'd like to know a little more if possible...

Could you discuss:

> Your thinking on sizes/uses for the various thru-holes?

> Why the jimping on the pommel?

> Approximate weight and balance point?

> Is the wedge-ground back end of the head sharpened? Could you talk about your intended use for that particular design feature? Did you think about modifying that into a hammer poll and/or a longer spike as an option?

I understand if you want to leave this stuff for the review--just curious.

Thanks--super nice piece,
Will
 
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