i have worked at ups the last 9 years.i didnt read all the posts cause they're too many but here's mine.
generally most knives are pretty tough.especially fixed blades.their are three problems you can have.an actual broken knife,a scratched or dinged knife or a lost knife.
a lost knife is most likely.the key is this tape,tape,tape,tape.i see so many busted open boxes every day.shipping is not a gentle proses.you can put your 'THIS SIDE UP" and
"FRAGILE" signs on the bow all day....no will ever even look at it because they dont care.
your box is not handled by hand much and when it is it is being thrown,dropped,stepped on,kicked and burried.it spends most of its time being herded through a conveyor belt system that is jam packed,very powerfull and has a reputation for ripping boxes rite open and eating the contents.i know because im not a driver,i work in the warehouse where all the hell brakes loose.
from what i saw it looks like a lot of you guys use the post office and while i have mo idea how things work their i ave to guess that while they are probably a little gentaler they're also similar.
STEPS:
sheath the knife:that blade will eat its way through packing material and the box.once their is a hole in the box its gone forever.
bubble wrap the hell out of it.
do not let their be any room in the box.it needs to be packet tight and not ratteling around in their.if it is packed tight it is 1000 times less likely to tear and bust open when a 60 pounder is thrown on it.pack it tight and it will hold its own.i had a ranger rd-hawk shipped to me once and when i got it the handle had punched a whole in the box and the coating was all scratched up.i was just lucky to have gotten it.if it had to have traveled any further i would've lost it
use good boxes.not the one your that has the pic of your toaster on the front of it.
attach your return info to the knife so that if it does come out of the box it is not lost forever.we have people who's job it will be to track you down but we cant if all we have is the item.name,address and telephone number
make sure the shipping label on the out side is atached well.i even put tape over that to make it secure.if the label comes off all we have is a box.\ with no addresses on it.we open them up to see if we can find any info on the shipper which is why i said to atach extra set of return info to the knife itself.if we find nothing it goes to a warehouse in kentucky where after three years the goods are auctioned off.
tape,tape,tape,tape!!!!....even the best boxes cant stand up to the abuse of shipping.taping the hell out of it can tripple the strength of the box if done right.dont be lazy.tripple tape every single square inch.your box breaking open is your biggest risk.tape it to death.i know that when i ship to justin at ranger knives i tell him he's gonna need one of his 9 inch blades to get in it.
tape:what kind of tape you use is very important.DO NOT USE...masking tape,painters tape,that brown stuff that sucks....duct tape is the worst.
only use the clear appr. 2inch tape or the best is the tape with the little threads in it.that stuff is tough as hell and holds.
bottom line is this.when you ship something you give a rats ---pack as if it is going through the worst possible conditions known to man because it is and im not exagerating
2 weeks ago a guy shipped a motorcycle frame and it got bent and i've seen it before.
when people first get hired their they are shocked.are the other guys more gentle...maybe,but not by much if they are,we're all in the same buisiness and are competing.for every box that is damaged or lost tens of thousands make it and make it on time so ups dont care.its the fast pace that gets'em broke.their is no time to baby every box.it is mass production.their is a three foot wide belt system that literaly goes for miles and it is jam packed three feet high with up to 69 pound boxes that will crush the 2 pound boxes when their riding on top of them.if one gets stuck or jammed the power of the belt motors will just tear it to shreds.
i dont mean to be long winded and scare you guys.i want to be honest because i know how it must feel to lose a one of a kind beloved blade.if you do it all rite you will be o.k.
its the people who dont pack it rite that loose their stuff every time.
if it is a very valuable,irreplaceable item go next day air.those are handled a lot better cause thats where the moneys at.remember though that ups will not ship anything one of a kind because it cant be replaced.hopefully i stop someone from loosing a knife
good luck