- Joined
- Sep 9, 2003
- Messages
- 2,361
I wanted to include this in the now past “Crowing Achievements of 06” thread but the photography delayed me until now. So I thought I would take a break from endless technical blathering to show that I do occasionally pull my face from the microscope and am able to actually make blades as well. I get grief that I do not offer examples of my work enough on the forums. My ethics simply will not allow me to sell my stuff on the informational forums but this one was an order and already sold so I think it is safe to share the most elaborate and challenging piece I did in 2006.
The owner is one of those dream customers we all want who actually waited the years it took for me to get to his order and then waited an entire year for me to finish it; never bothering me, but always letting me know that I should take my time and do it right. I make a rule to always try to reward these guys for that level of patience. The original sword was to have just a pattern welded blade and simple steel fittings, when I took 6 months to finish the blade (life gets in the way
) without a peep from the customer, I decided he deserved the whole thing to be Damascus (pattern welded) so I set to figuring out how to do all of those hilt fittings out of single 320 layer sheet.
I learned the extra efforts required to pull off a traditional kirk and rose pattern on a ribbed spine (get used to die work) and then polish the darned thing. It is based on a European quillback saber design and is very quick for its size. Between finding the right steel mix to handle the forging operations and how to get the tight 90 degree edges on the hilt extensions when using a single sheet of damascus, this one now rates up there as one of my most challenging projects, I learned a lot and am grateful to the customer for the opportunity.
I decided the mounting rings on the scabbard should also be twist pattern so a lot of damascus shavings went onto the floor to cut them from 1-1/4” rounds.
For those who are still dissapointed that I am not selling anything here...
Buy My BOOKS!
Check out the webpage!
Join the forum!

The owner is one of those dream customers we all want who actually waited the years it took for me to get to his order and then waited an entire year for me to finish it; never bothering me, but always letting me know that I should take my time and do it right. I make a rule to always try to reward these guys for that level of patience. The original sword was to have just a pattern welded blade and simple steel fittings, when I took 6 months to finish the blade (life gets in the way
I learned the extra efforts required to pull off a traditional kirk and rose pattern on a ribbed spine (get used to die work) and then polish the darned thing. It is based on a European quillback saber design and is very quick for its size. Between finding the right steel mix to handle the forging operations and how to get the tight 90 degree edges on the hilt extensions when using a single sheet of damascus, this one now rates up there as one of my most challenging projects, I learned a lot and am grateful to the customer for the opportunity.
I decided the mounting rings on the scabbard should also be twist pattern so a lot of damascus shavings went onto the floor to cut them from 1-1/4” rounds.
For those who are still dissapointed that I am not selling anything here...
Buy My BOOKS!
Check out the webpage!
Join the forum!