I have three Case knives. None of them are anywhere near perfect- pretty big gaps but usable, and one of them I can't even get open without a tool because the spring is so stiff. I have no idea how it even got out of the factory. I have dozens and dozens of regular Rough Ryders, and of them I've gotten about three really bad ones. They were all the same model and I returned it until I got a good one. Tiny gaps aren't totally uncommon in the regular line, but all but the three are totally usable. I have every Rough Ryder Reserve that has been released so far. One has a little bit of an edge on the back spring- nothing that affects its use, and the one in spalted oak has some black dots that aren't very attractive, but other than that, they've all been flawless.