Will's suggested we make this a full WIP, so here goes.
About a year and a half ago, Will posted up a hunter he'd designed, and had several makers create versions of.
I thought it was a neat design, and said so. Will contacted me and asked if I'd like to try my hand. Sure!
When the time came around, Will sent a full sized profile, and specifications.
I looked at this like the old boatbuilder that I am, as a commission to hew as closely as possible to the designer's intent.
The first step was to make 1/16 inch mild steel patterns of blade, including tang, and handle.
Into the forge went a 13 layer billet of 1084 and 15n20. Will had asked for a Turkish Twist Damascus blade.
With the billet welded and drawn out to 1/2 x 1 1/4 x (about) 12 inches, it was cut into thirds, for stacking and 2nd weld.
Since I want a bold pattern, I'll draw the low count 39 layer billet out to 9/16 x 9/16. and cut into only 4 pieces, for a bold 4-bar.
And twist to 12 "Threads" per inch, so the stars will stand out strongly, even for old tri-focal wearing geezers like me.
(Edit) When I'm speaking of twisting so many "to the inch" I'm counting the way bolts are denominated, as in "threads to the inch." Starting with a square bar, one 360 degree turn will give 4 threads , so 12 to the inch will be three 360 degree twists per inch.
More later...
John