First let me say that it was not my intention to hijack Tracy's thread. It was my hope that others might have photographic evidence of interesting ways they rid themselves of knives that don't make the grade. I'd still like to see that.
Here's a rather lengthy story on the one I posted, for those who are curious about what was wrong.
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The one I've shared with you was not a situation of a knife that had a bad flaw or did not perform well. It was a problem of time invested on a knife that just did not want to be made. This was probably three or four years ago, so the exact details are a bit sketchy in my mind. But here's basically what happened.
My hottest seller was the El Camino personal carry. A client contacted me about making an oversized version. When I was well into the project, the client contacted me and asked if there was any way he could change his order to something in Damascus. I agreed.
Anyway, after testing this blade I etched to bring out the hardening line. Problem was that I got sidetracked by a phonecall and over etched the darned thing. So I took it back to the grinder and ground it down with a 120 grit belt then rehand-rubbed it down to 600 grit and re-etched.
Since the knife was now no longer an order I decided that it would just be a prototype and opted to handle the thing in a simple piece of Black Walnut. I showed the finished knife on the forums -- just for show as a prototype, not for sale. However, I was contacted by another client who was very interested in purchasing the prototype, and I agreed.
Well, the client decided that he didn't like the guard, and wasn't really crazy about the plain black walnut. So, I had him return the knife. I went through all the motions of getting the old handle and guard off the thing. Anyone who has done this knows that it can be a real pain on a knife that was intended to stay together for a few hundred years.
When I was knocking the guard off, I managed to scuff some of the oxides from the etching. I tried just doing a brief re-etch to see if it would all blend together, but n-o-o-o. So I clamped the blade down and started rehand-rubbing. This was now the third time the thing had been hand-rubbed and etched.
I made, fitted, and attached a new guard, then rehandled the thing in presentation grade Arizona Desert Ironwood. When I was doing some final shaping of the handle and guard on the grinder I had a brief moment of mind wandering and cut a deep divot in the side of the guard.
After staring at the thing in disbelief for Lord knows how long, I bit the bullet and proceeded to bust off the new handle and knock off the new guard.
On the next go around got the third guard mounted and the client contacted me about a possible change in the handle design. I agreed to give his idea a try. This time the new handle was done in a premium piece of Australian Ring Gidgee. This is the part that escapes me. I remember that with the new handle design the balance was thrown off, but I'm sure there was something else.
Anyway, I'd had it. This knife had been hand-rubbed and etched three times, had three guards, and three handles. I'll bet you I had a hundred hours in this stinking $375 knife. I contacted the client and told him that if he would release me from this nightmare I would send him a Bowie and sheath that I was completing in it's place -- even trade. It didn't take much coaxing for him to take a $600 Bowie over a $375 personal carry.
If you look at the photo where I was burning the handle off, you'll see that it is a different design from the original. Also, if you look where the torch is (around the glowing embers of the handle), you'll see the stripes in the wood showing that this is the Ring Gidgee handle, not the original Black Walnut.
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I keep the little forged scorpion looking thing on my workbench to this day. It is to remind me that when one is not working out, don't keep working on it. Ditch the darned thing.