Let's see your knives made out of files, tools, and other mystery steels.

The other day I found this lodged in the dirt outside my apartment, and decided to take my first delve into knife making

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Then after a lot of time sanding, pounding, heat treating and sharpening it turned into a small Dashi

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Old knife files sharpened, as I grind down the back of the blade I let it heat enough to turn it blue without letting the blue reach the cutting edge for half-a$$ differential hardening. I actually really like knives I make this way as the edge is still very hard.


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A while back when I was working at a knife store, they changed a Benchmade display which contained some sheets of tool steel from which blade blanks had been cut. I cut one of the largest pieces from it and made this knife, entirely on the belt sander at the store.

Here's some pics
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These are some pieces similar to what I made the knife from.
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I don't really use the knife, or carry it, but I'm proud of the work I did, and I recently got a belt grinder of my own to start some new projects.

This was my first attempt at a pocket tool. It's mostly just a little prybar/screwdriver. It didn't come out as good as I'd hoped (Atwood has set the bar far too high), but I like it as a first try. It's a bit simple for my tastes, but I'm not ready for anything more complicated yet.

In comparison, the knife was easy because all the curves are pretty organic. With the pocket tool, sharp angles trip me up because I'm a bit of a perfectionist, and it the angles aren't straight, I'll mill through the whole thing trying to fix it.

Here's some pictures:

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I dont have any pics with me, but planer knives make awesome blades. Great steel, awesome heat treat (that I dont have to worry about), and by my analysis they are sometimes cheaper than buying annealed steel
 
And i made these out of old saw blades...the sword on the left and (car opener) on the right are 1/4 inch L6 sawblades....FES

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I know the newer high end speed skates are made out of Bohler Uddeholm knife steels, pretty sweet stuff.

I've got a couple of burned out files laying around, anyone know a decent maker that can crank out some neckers and cut out the cost of materials?
 
I know the newer high end speed skates are made out of Bohler Uddeholm knife steels, pretty sweet stuff.

I've got a couple of burned out files laying around, anyone know a decent maker that can crank out some neckers and cut out the cost of materials?


I can hook you up.
 
I have made a few from files...

This one decided to show a crack I had previously overlooked after quench...

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The crack can be seen in this photo. Yes that is my finger and thumb holding the tang...
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I ended up reshaping and refinishing the handle on this one...

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and for scale...
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This one is from an old broken Keen Kutter parting tool for wood turning...

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A couple more file knives on the bench right now...

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I like to forge to thickness and then switch to stock removal on the minis...

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Great thread!

-Xander
 
What are you buiding such small knives for >>?? Your lemming army??

They sure do look amazingly built for such a small size.
 
What are you buiding such small knives for >>?? Your lemming army??

They sure do look amazingly built for such a small size.

They're not that small, I'm just enormous!!

Actually, have you ever tried to forge a piece of steel down to .030" thick and not have it vary in thickness more than about .002"? I find making minis a great challenge and test of my attention to detail. Also, they make great collectables. All my minis are fully hardened, made from appropriate materials and methods, as well as sharpened. The second one above is .023" thick and those are functional pins in the handle made from copper wire and using myrtle wood for the handle.

Do a search for mini knife KITH and you'll find the event I held last year in shop talk forum with tons of pics. I'm getting ready to host another one starting in March.


-Xander
 
Those tiny knives are amazing.

I'd like to see a stacked leather handle on one ! :p

Great work

Since you mentioned it....

...I made this 1/5 scale replica of a USM3 for the Mini KITH last year. Not from a file, but it is 1080 hardened to Rc 57-58, .020" thick, 2.3" overall, and I believe it was 20 layers in the handle. Through tang construction for strength.

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And this is the building of the handle...

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Right before final assembly and blueing...

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-Xander
 
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I'm never a Bali fan and couldn't carry it with the regulation here;
Exception is that CM made me want to break that rule!
 
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