M390, 204P, 20CV ?

All of them use "third generation" processes. They all use their own variation on the second generation and give their processes different names. They are not the same, so there may be differences in the final product, but geometry, heat treat, and surface treatment would all but swamp those differences. If all else were equal you might be able to detect subtle differences between them.

From what I have read, CTS-204P actually has the finest grain, then M390, but they all have fine grain.
 
To illustrate, some years back when CTS-20CP came out, Jim Ankerson tested it in a PM2 and compared it with S90V. He said that they were essentially the same as far as edge holding goes, but the S90V had a more aggressive edge. So there may be some differences but overall they are hard to tell apart.

Also, even farther back than that, someone contacted Ronald Long at Carpenter to ask a few questions. The content of what he posted is as follows:

"Q: Per this Spyderco forum thread, in what began as a discussion about their latest Mule made with Böhler M390, I have attempted to compare / contrast with your CTS-204P. As part of the discussion, it has been brought up that your powder metallurgy is 2nd generation whereas Böhler’s is 3rd generation.

A: From one of Carpenter’s R & D managers: “The first generation powder product that was originally produced in Sweden by Erasteel and Anval (now CPP AB) consisted of air induction melting in a top pouring furnace followed by pouring the molten metal into a tundish from which the molten metal is bottom poured out of the tundish and is atomized to produce a coarse powder, typically -1000 microns or -500 microns.

The second generation powder product as practiced by Erasteel, CPP AB, and Böhler, consists of the first generation air induction melting process followed by pouring the molten metal into a heated, refining tundish called an “ESH” tundish (Electro-Slag Heated tundish), where the molten metal is heated with graphite electrodes (Erasteel and Böhler process) or a plasma torch (CPP AB). The refining tundish permits the molten metal to be purified (reduce the amount of inclusions). After refining, the molten metal is poured out of the bottom of the tundish and is atomized to produce a coarse powder, typically -1000 microns or -500 microns (the same powder size as the first generation process).

Böhler’s third generation powder product consists of the second generation process followed by a modified atomization process that produces a finer powder, typically 250 microns. Böhler claims the finer powder reduces the presence of coarse carbides compared to the first and second generation, coarser powder.

As noted above, CPP AB uses the second generation powder process. CPP BVL (BVL is our facility in the US and our source for CTS 204P) uses both air induction melting and vacuum induction melting coupled with the use of reticulated refractory filters in its tundish to produce 150 micron powder (finer than Böhler’s powder) for P/M tool steel millform products. CPP BVL’s powder manufacturing process does not directly compare to the European classification system of “first, second and third” generation powder processing. BVL’s vacuum induction melting + filtration process plus the use of -150 micron powder is cleaner than the third generation process. The air induction melting process + filtration process plus the use of -150 micron powder is equivalent to the second generation process with a finer powder than the second generation process.”

From Ron: As you can see it is not exactly an “apples to apples” comparison when one puts the processes side by side.

Effectively, from dimensional perspective, our “2nd generation” process produces a finer, 150 micron powder than their “3rd generation” process which is 250 microns. And I don’t believe they would argue that their 250 micron material would have finer carbides than our 150 micron material.

The other issue is product cleanliness. I have asked for information on product rejection rates for inclusions and have yet to find an example. I am not saying they do not happen; just that folks are having problems finding the last time it did happen. In my short tenure here I have not dealt with an inclusion. I will look to get you a better definition of cleanliness relative to our product.

Regards,

Ronald Long
Carpenter Technology Corporation
Commercial Manager- Knife Blade Products
 
All of them use "third generation" processes

Do they? I always see Böhler called 3rd, CTS called 2nd, and CPM called 1st, like in this chart for M4-alikes:

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Not that it really seems to matter...
 
The question is, who made that chart? Someone who heard them called that and repeated it? Things get repeated across the internet without any kind of fact checking, and the PM generations is one of them. You probably have seen it many times, but what you saw was what someone said, another repeated, etc.

"Third generation" is a term used by BU, and doesn't apply to Carpenter or Crucible, who use their own terminology. But they all use their own "improved" second generation.
 
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Late follow up:
I got a Benchmade Ritter Mini Grip in M390 and liked it a lot, cuts great, fairly easy to touch up.
Later a 20CV Mini Grip sheep's foot and it is a fine knife but, I didn't like it as much. This may be the grind, it's got a more shallow grind than the Ritter.
Then later got a Para 3 M390 and this one I just love.
Conclusion! Yes, as you said, it's the heat treat and/or the grind.
 
Any differences you see between M390, 20CV, and 204P is simply the result of variance in geometry and heat treatment. Having had a large assortment of M390 and cognates from different companies, I can say they all perform similarly enough to be impossible to tell apart. That said, I like 204P because sales of it could possibly urge Carpenter to start making more XHP, and more XHP is a beautiful thing. It's totally unrelated, but one can hope.
If increased sales of 204p results in more production of xhp, I m all for recommending this.
But, really, I can t tell the difference in the three in routine use.
 
Looks like we need new Mules produced in all three at the same time, and heat treated identically. :D
 
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