Magnussen's forge

kgd

Joined
Feb 28, 2007
Messages
9,786
Yesterday I had the pleasure of hang’n with Rick Marchand, aka, Magnussen, to watch him forge a blade and takes some pics of the process. For those of you who don’t know him, Rick is the owner of Wildertools (www.wildertools.com) and he spends his share of time here in W&SS. In the chat room he is known as that bad ass, bare knuckle fighter/maker. Why Talfuchre continues to goad him on I don’t know – Rick has these huge forearms and I can tell he just loves to choke his opponents out. He even has his tattoos strategically placed on his forearms to provide reading material for his victims as they lose consciousness.

Oh well, fortunately I wasn’t facing his snarling visage in a ring. Just watching him put on his maker’s hat and teacher’s stance. Rick gave me a full tour of his workshop and leather shop. His work progresses in different spots in his house; his leather area is down stairs and his forge area is in the garage. Apart from some of the grinding tools, Rick’s work is all hand made. He even designed some of his own smithing tools. All of his blades a forged by him. His leatherwork is all hand stitched and his description of it and demonstration of methods he uses makes it sound like a tortuous process. I think it is fair to say that Rick is one of the few guys who put an equal amount of effort into both blade and sheath. In fact, I think he said that his leatherwork often takes a bit more time than the knives he produces. In addition to sheaths, Rick also makes other leather articles including back packs, various outdoor pouches as well as his infamous wool anoraks. He’s just a busy guy and I think only acting on about 1/8th of his ambitions. A family man and father of two young children, he has to temper his time a bit I suppose.

Okay, while I was there Rick decided to show me how he forages his Striker Knife, called the “Strife”. It is one of the pieces found in his high end fire kits like his “Bow’s Firepouch”. The Strife knife can also be purchased stand alone from his website. The Strife is made out of a file (W1 or 1095 depending on the file he uses) and fully hardened for use as a flint striker with the traditional flint and steel fire making techniques. It sports a nice little edge and folded handle to double as a small kit knife. It is actually quite comfy in the hand with a two finger grip and an ~0.5” edge that readily push cuts paper. Finally, the different parts of the spine or handle edge can be used as a ferro rod or firesteel striker. I am happy to say that I started a fire using both flint and steel with the Strife as the flint striker as well as lighting up a little jute bundle with a LMF ferro rod using the strife as the ferro rod striker.

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So onto the process of foraging the Strife. Actually Rick gave me a choice of things I could watch him do and the Strife was the first thing to come to mind. Here on his work table he had some different materials to work with, a couple of blades in process, a file and a block of steel. The file on the table here is the one he used for the strife.

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Firing up the forge...

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You can see him hammering away and working at the extended tip of the file which he uses primarily for the strife.

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After several cycles of heating and hammering and drawing out the point to the shape he wants, he marks the piece off for cutting with some chalk.

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Here is his cutting block, a piece of steel girder with a sharpened section that he uses to score the piece to be cut. He scores it on a couple of sides, heats again and works the cut with plyers.

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Here is the cut piece, going back into the forage for some more hammering, shaping, back in the forage, more hammering....This goes on for quite a bit.

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Once he gets the shape where he likes it, he grinds the edges to remove burs and smoothen the inside edges before folding the piece. That is his 2 x 70” Grizzly belt grinder. Sweet grinder that lets him change belts in seconds!

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Touching some edges up with a file...

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Starting to bend the piece.

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After a few times between the forge and the horn, he then had something that is starting to look like the finished product.

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You’ll notice that the tail of the blade handle that sits under the blade edge was protruding a bit further than the blade itself. After making several statements about my mother and various references to bestiality practices, he then told me that it shouldn’t have happened that way. So he went to the Grizzly to grind that little extra bit off.

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Okay, now that he is satisfied with the shape, time for the heat treat. Look at the sweat pouring off of Rick’s face! The forage was set to about 1600 degrees and he proceeds to heat the piece until it is demagnetized.

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Testing with the magnet, the stick below the tongs is his magnet.

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Once demagnatized, he lets it sit in the forge for about 10 s, pulls it out glowing hot and immerses it in heated oil (about 120 degrees) to control the cool down rate.

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After letting it cool down, he checks the hardness with a file. If fully hardened the scales easily sheds from the piece using the file. It worked out the first time on this trial.

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After cleaning it up a bit, he gave it a quick test with a piece of flint and sure enough it threw sparks!

Now here he is working the edge on the grinder using a course belt then proceeding to a 15 micron belt.

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Rick is totally zoned in when working on the edge. Through his martial arts training he has found out the best way to increase efficiency. He uses the grinder with 0.15 um belt to finish the edge on the one side facing the belt. He stares intensely and savagely on the other side of the edge and this serves to intimidate the burr into not sticking around. After all that staring, the burr just jumps of the edge of its own volition!

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A little polishing on the scotchbrite pad and then some work on the edge with Japanese waterstones, 4000 followed by 8000 grit.

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Finally the finished product:

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The whole process took about an hour. Rick said he can speed that up quite a bit when he is working on several in a day. It also helps not having me around asking him questions and butting in there with my camera all the time trying to get a shot.

It is really quite amazing watching an artist work at their craft. Rick spends a lot of time just scrutinizing his work and looking over it at every angle during each step of the process. He really is a perfectionist at heart and he takes a great deal of pride in his work. In fact his shop is riddled with mistake knives and sheaths scattered about. When Rick finds a flaw that he can’t fix he puts it aside and starts fresh. He showed me a stitching mistake on a pack he was making. It wasn’t a mistake, it is just that the knot to tie the stitching was visible on an inside pocket. I commented that this wouldn’t really be noticeable when the pack was completed and you would have to literally shine a flashlight in there to see the knot. Rick just said, ‘well I know its there and that is bad enough. I’ll take it apart and redo the stitching to get it right.’

Every time I pick up one of his pieces, I’m always asking him about the thickness of the stock or length of the blade. ‘I never measure my knives’ he claims. It feels right or it isn’t right. He has this perfectly usable blade relegated as one of his shop knives in the leather area. I ask him what is wrong with this one. ‘That one just doesn’t feel right’. Hard to say what he is talking about, sure the spine is a bit thinner, making for a great slicer, and the tang is perhaps a bit more thin from being drawn out during foraging, but it looks like a great piece. ‘I bet this one cuts well’ I say. ‘Yeah it cuts great, just doesn’t feel the way I like it to so I’m not going to let it go’.

We had some pizza and beers and got a chance to talk a little about his business and philosophy on knife making. I asked him how his business is going given the economy. Things seem to be looking pretty good for him at the moment in terms of sales. He points over to his order board with a long list of names of people who have orders with him. Man that Parang of his is popular! The Tactical Knives article of his blade really helped reinforce the momentum he was building and he has a few other publication venues in the works. Like all makers catering to a collector’s market he has the duty of attending various shows and is right now building up some pieces for his next one in Las Vegas during the long weekend in September.

We came around the awkward topic of prices for his pieces. Rick gets a little uncomfortable. His market is for custom pieces and that is what he does, he explains. One of the reasons he doesn’t measure his knives is because he never even tries to exactly duplicate anything he does, even the models he runs regularly. Like his fast selling “Bushmoro” for which he says he has made over a dozen times now. Each blade is a bit different from one another. Sure they might have the general similarities of size and look to them, but he doesn’t create two of the same of anything. He points to two “Bushknives”, the subject of his TK article, sitting on his leather table being fitted for sheaths. Both the knives look similar, but look a little closer and the differences are almost as many as are the similarities. Variations in the edge around the pommel, thickness of the spine, characteristics of the forge marks, slight differences in length and width. Like children, each of those knives develop their character through the forging process. No two are ever fully alike.

Perhaps Rick’s only regret is that he would like to have his knives in more hands than perhaps could afford them. ‘I couldn’t afford my own knives’ Rick says. Then he smiles and says, ‘But every once in awhile you can play Robin Hood and put your knives in the hands of folks you want to have them’. With that, he hands me that little Strife knife he finished earlier in the day. I’m flabbergasted. It is just such a great piece of kit! Still, my heart is set on making an order through Rick for one of his one of a kind bush knives later this year. Having seen him work and his dedication to his craft only makes me believe in the quality of his tools that much more. What a great night!

Now, I have other pictures and some video too of him forging at night, but I’ll post those at a later time.
 
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Thanks KGD. Great piece. I love it that there are still guys out there turning steel into tools. That there are guys who do what they love. Love it. Maybe one day....

Thanks for the write-up.
 
right on.. very cool Ken..:thumbup: that was a cool write up man... very informative too.. Rick definitely seems like a cool guy.. i like just about all of the knives and leather work he makes...:)

looking forward to some more pics...
 
Very awesome look into the Wilder Tools shop! An awful lot of work goes into every one of those, doesn't it! Next I'd like to see how he makes the Bushtool! :D

Seriously, that's some really cool stuff. :cool:
 
Very cool look into a day in the life. Thanks for letting us see.
I'm still trying to get home so I can handle the fire pouch I was so generously given.
I was surprised by the beer though. Do you use that stuff for the quenching process and drink the good stuff?
 
Ken that was a neat write up. great pics as always and that was very nice of Rick to give that little file knife he made. Way to go Rick.

Bryan
 
That is a great write up with great pics. The one thing that impressed me the most is how clean the shop looks.. Tells me alot about the man.
I would like to see more pics and more write up about other knifes Rick makes.

Sasha
 
Great write up Ken, :thumbup: …Rick does craft some really nice stuff. :thumbup: :thumbup:

Thanks for bring us along on your tour. :cool:




Big Mike

”Scaring the tree huggers.”


Forest & Stream
 
Tal and Rick like to yank each others chains. Tal gets excited too quickly and therefore it always appears that he is yanking Rick's chain for much longer :D
 
First, that is without a doubt the cleanest workshop (especially for a knifemaker) that I've ever seen. OCD run in the family?

Second, very good writeup and pics. Love watching things come to life like that, and I'm jealous of the time you guys got to spend! Good stuff.
 
Very nice pictures Ken. Rick's shop looks great. I really enjoy the beer bottle that seems to keep appearing in shot after shot :D

B
 
Excellent write up, Ken. Very detailed and well written. Rick definitely put a lot of work into his blades. Thanks for taking your time to write that up for us.
 
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