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- Oct 30, 2002
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The etch/polish process I've used in the past went fairly quickly. I wasn't going for absolute maximum amazing detail because they were all users, but I wanted some detail. The longest part was sanding up to 1000-2000 grit. After that, I would do a 20 second dip in dilute FeCl3 followed by an ammonia neutralization. My polishing process was super fast, but worked for what I was looking for. I take red rouge, shave off some fine filings onto a disposable shop paper towel soaked with WD40 that is wrapped around one of my sanding bars, and then work it into the towel. Then I would polish the blade, removing the top oxides, repeating the etch/polish (with reloaded polishing towel) until I was happy (usually only 2-3 times). I could pull out more detail with vinegar or lemon etches and different polishing compounds, but I never found it necessary for what I was wanting. Here are a few pics of blades done this way:
I used the same setup that I do for sanding, just with the rouge loaded paper towel instead of sand paper:

And here are the results on a few blades:



--nathan
I used the same setup that I do for sanding, just with the rouge loaded paper towel instead of sand paper:

And here are the results on a few blades:



--nathan