Not to rain on your parade but the best blades (even just decent blades) require some pretty sophisticated and time consuming heat treat cycles.
I'll post a link to a vid.
As far as handles, to get the dambed knife to swing right and feel good (think Chris Reeve or even my Benchmade 940-1) , the liners AND SCALES need to be machined VERY precisely. Pencil marks and a hand held drill just are not going to do it.
I've rehandled some flippers and just having the holes off a couple of thousandths torqued the titanium frame of the knife that was working great before with the factory scales, into a disappointing product. I was able, with some trial and error to clean up the action but . . .
I'm just saying . . .
I'll post a couple of vids in a future post ( and these guys are not exaggerating this is what it takes to make a knife that will make a connoisseur smile ).
PS: I would call myself a connoisseur (I can tell sort of good stuff from the actual good stuff)
but
I'm not a knife maker and I have spent some fifty one years of my life now doing metal work of one kind or another every year since I was eight, literally starting out cutting and drilling on my bicycles.
I just made this fairly precise part for a guy custom from heat treated 6061-T6 aluminum and got paid well enough for it it allowed me to afford a Sebenza 21 . . . could I make the Sebenza ? . . . we l l l l . . . not yet (if ever).
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It started out looking like this and here is a short progression
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He wanted something stronger than this original part
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I basically traded that for this
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Here are some flipper handle scales. I finally got the knives to start working right again.
Wasn't a piece of cake. The aluminum part above was pretty much a piece of cake / no problem. I even had to make custom cutters to cut the counter bores because I couldn't find any to buy.
That was a piece of cake first try. Making the knife scales wasn't a piece of cake.
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The two flippers in the photo below with the black back ground are both Urban Trappers like the Black scaled knife in this photo with the red back ground. Disregard the Stag handled knife.
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