Steven, my good buddy J. Neilson sent me an article about a fluting jig. Its just a rod to slide the handle material onto with a wheel marked out in equal parts, depending on how many flutes you want.You place a pencil that's fixed into a moveable block of wood on each line of the wheel and slide your pencil down the side of the material, do this with all horizonital lines, in this case I had my wheel marked out in 12 equal lines, 6 for flute, 6 for wire grooves. Then divide your handle length up into equal parts depending on length and draw a line around your handle vertically,do this by placing the pencil on the mark and spinning the handle material. In my case my handle was 3 3/4" long so I made my veritcal lines every 5/8". this marked the handle so it looked like a piece of graph paper, from there I used a thin piece of cardboard that would bend around the material and marked from corner to corner on each square the length of the handle. Once I laid the flutes out I used a triangler and a couple different sized round files. Slow and short strokes in the key I findly figured out.
I'll try to get a couple pictures of the fluting layout jig and post them this evening on here, it will make this a lot more understandable once you see the jig if your anything like me, pictures mean more then a thousand words.
Thanks guys,
Bill