Cliff Stamp said:
Mike Swaim origionally talked about filed vs polished edges back on rec.knives, he did some work with filed vs coarse stone edges but not a lot. I tried some work with filed edges off and on but never liked the edges they produced, I had a large problem getting them crisp.
I think filed edges are fine in the field, when you don't have a belt sander or a large sandpaper hone to rip a new edge on with. However, I only use files for machete class blades, very soft compared to most high end cutlery steel.
The file that comes with Martindale machetes is an example, the filed edge works well in this context if you don't have a sander. I like how the file fits into the sheath as well, nice design. (though I don't like the sheath in general, I do like how it incorporates the file)
On the other hand, Jim Aston reported that many moose hunters use filed edges on their skinning knives, finding them much perferable to honed edges. Such use is similiar to the use discussed here, both involve cutting through fur and hide.
I even bought a few new high quality files and it made no difference. Then again I usually use harder steels which don't file well, but I was never able to get a filed edge which cut as well or had anywhere near the edge retention of a 100 grit AO edge, 80 grit works even better according to Chad.
Works better in what way? 80 grit edges may be more aggressive than a honed edge (say a medium ceramic for example), but I have to imagine that there would be a lot of drawbacks, the first being durability. While an 80 grit edge might work fine for the work Chad does (looks like kitchen and light utility work based on his reviews) such an edge would be problematic in other settings. Even cutting large rope (Houser line) or hard nylon line, heavy cardboard, wood, etc, those big 80 grit teeth (really micro-serrations) are likely to be either torn out of the edge all together, or deformed to the extent that their cutting ability is seriously deteroriated.
Second, I think really course edges like that are not suited for push cutting at all. I think such course edges are really a very specialized edge finish.
Really course edges are pretty common in industrial kitchens and slaughter houses, meat packing, etc, as a grooved butcher's steel works as a file, rather than burnishing the edge as a smooth steels does.
For a machete class blade, used for clearing soft vegetation a very course edge like that might work fine, and the edge is easy to apply. But for any sort of wood cutting, even alder saplings, willow, sumac, clear pine and the like, I think a polished edge is a much better idea. See for example Jerry Hossom's article on Convexing a machete edge. That is the type of edge I would use on a machte class knife cutting wood thicker than a finger.
In regards to the use at issue here, raccon slaying, I think a course edge will provide more aggression and thus better slashing power, as Possum describes, however the down side to that is perhaps more vunerability to edge damage.
I think his described method, polish the whole bevel, then add some courseness back to the very edge afterwards is an excellent idea.
I have examined the pictures in this thread in detail, and am very impressed with the way your knife perfromed, especially if this was an inconsistent piece of steel. I'd imagine highly alloyed stainless steels (say S30V, ATS34, BG42 etc, See Cliff Stamp's Strider and Recondo reviews for example) would suffer gross failure under those kinds of impacts stresses, yet your damage was confined to the edge bevel.
Chas Clements makes really high end leather sheaths, and I mean really high end, they are made to be working cases though many again would probably not use them, but there is a tremendous amount of effort towards making them durable enough for it.
His work looks incredible, exhibition grade. I can see his cases (a billards cue case for example) being used by "bespoke" folk, same as a fine Purdy double shotgun. It is however, far out of my price range. As nice as it is, and I truly admire his artistry and craftsmenship, their is no way I could use his knhife sheaths on a field knife. My inclination would be to take the money and put it into several knives insteasd of having one really great sheath, especially when you are talking about working class tools.