I don't visit the forums much due to staying in the shop all the time but after seeing the many kind and complimentary words written here I definitely felt I should say thanks to all who have written. My humble thanks to many friends, peers, and collectors.
I got to visit Chuck Ward's photography studio today and he captured several poses of the knife. As soon as he does his digital magic I'll forward the montage photo to Roger to share on this thread.
The answer to the question about the hydrocarbon solvent I use instead of flux: I purchased a 5 gallon can of industrial parts cleaning solvent marketed by Chemtrec and bought at Tractor Supply (TSI) in Arkansas. It's not karosene but I've have great success with karosene as well. I lean towards the Chemtrec solvent due to the added degreasing and cleaning characterisitcs.
I have tried wd40 and parks50 oil and had no success with clean welds. The Chemtrec product has never let me down.
Coop- The handle comes apart in the following sequence: The 2 spline drive screws are removed, then the pommel cap. Then the allen finial knob is unscrewed. With the blade secured with leather softeners in a vise the ivory can then be pulled off the tang. Then the dowel pinned guard and spacer can be pulled off the tang. I prefer to epoxy bed the guard seperate from the handle in case the guard ever needs cleaned up and re-etched some day.
I'd be glad to answer any construction or technique questions.
Thanks again to all and to Roger for his patience to fill this order and the opportunity to do so.