Fabulous! Can't wait to read your article. Dan, you are one of the demi-gods of steel! I'm glad Ontario is still active on here. For awhile now, it's been like waiting for a new star to show up in the night sky.I was responsible for the change of steel for the RTAK II from 1095 to 5160 at Ontario Knife Company, I had introduced 5160 steel to Ontario when I designed the Spec Plus Gen IIs. I had been forging and testing knives from W-1, W-2 and 1095 for years when I started working on longer blades and decided that I needed a tougher steel to survive the stresses to which a longer blade would be subjected. I consider the primary failure in a blade is breaking and wanted to focus my experimentation on preventing this failure. I made blades and tested them in 1060, 1075, 5160 and 6150 and found that they were all "tougher" than the higher carbon steels and, to my surprise, cut as well or slightly better than the higher carbon steels (tested on manila rope, hard and soft woods and a variety of flexing tests involving a vise and cheater bar). When I arrived at Ontario in 2007 I was presented with some RTAK IIs which had a variety of fractures through the blades and thumbnail fractures along the edges. The RTAK II has a wonderful blade geometry for cutting and slicing and I didn't want to change that so I suggested changing the material to 5160 with the heat treatment I developed in my shop. Some years before I had added a couple of digitally controlled kilns and built an agitated quench tank for my shop and performed and documented a series of physical tests and metallurgical examinations on each steel mentioned above and found the optimum performing microstructures for each steel. When Ontario did change the steel to 5160 the fracturing problems ended and ultimately Ontario decided to consolidate their steel uses and switched to the blade steel to 1075 (also no fracturing problems) so the RTAK IIs are currently made from 1075. I am currently working on an article which will tell the history and reveal the reasoning behind the decisions which will be available on the Ontario Knife Company website fairly soon.
Dan, I read your article about the switch to 1075 from 1095. Maybe I missed it, but I didn't see anything about 5160. I've only been buying knives over the past 2 years, so I never got a chance to see the 5160 Spec Plus Gen ii knives. I actually didn't know they existed until today. I own both the SP10 and SP6 in 1075. I have a simple question. Do you feel the 5160 Gen ii knives were superior in terms of durability and edge retention, or are the current 1075 versions superior or equivalent? I'm asking because many Spec Plus Gen ii knives are still being sold for reasonable prices. I was thinking of picking one up. But, if my 1075 SP10 and SP6 are just as good, I won't bother. One thing I did notice is that many of the Gen ii knives have finger choils, which are absent from the current Spec Plus line. If you can't answer this question, because you're still working for OKC, I totally understand.I'm glad you like the article and thank you for your positive response. You are quite correct about the reasoning behind the use of steels with carbon contents of about 0.75% by the Japanese swordsmiths. Although the carbon contents were similar to 1075 it is important to remember that the bloomery steels that the Japanese (and most every other swordsmith throughout the ancient world) were very different from modern steels. Fortunately there are a fair number of blademiths today who are smelting their own steels and providing a great deal of insight about the working and performance of such steels. It is a great time to be a student of the blade arts.
I appreciate the detailed explanation. The SP53 is the only Spec Plus ii still available in 5160. I'll have to think it over. Edge retention is pretty important for knives, so I think I'd prefer better edge retention over extreme toughness. 1075 seems like a nice balance. I suppose if I was buying a sword, 5160 might be a better choice.I didn't mention 5160 in the article because Ontario had already discontinued using the steel when it was decided to consolidate our steel use.
The 5160 blades are probably the toughest, most durable blades Ontario has produced but it is unlikely you would ever notice the difference in toughness between the 5160 and 1075 blades unless you really pushed them to the limit. This is a limit that is unlikely to be reached in even extreme use and which I have only reached when I am intentionally testing knives to destruction (I have done some terrible things to knives and swords). The 1075 blades would have slightly better edge retention compared to the 5160 blades and are certainly tougher than the previous 1095 blades. As you know every knife is a compromise of design and materials and it is ultimately the user who determines their priorities in their selection. This being said it is important to remember that the primary feature which determines knife performance is blade geometry with steel and heat treatment playing a supportive role.
I always include choils in the knives that I design so there is clearance for sharpening and to prevent the resharpened edge from eroding past the profile of the blade.
I am again interested in the RTAK 2 and began googling and stumbled on the thread I started a year ago. thank you for replying. Companies that talk to their customer base always stand out to me. I apologize for only now seeing and responding to your reply. thank you again for responding.I was responsible for the change of steel for the RTAK II from 1095 to 5160 at Ontario Knife Company, I had introduced 5160 steel to Ontario when I designed the Spec Plus Gen IIs. I had been forging and testing knives from W-1, W-2 and 1095 for years when I started working on longer blades and decided that I needed a tougher steel to survive the stresses to which a longer blade would be subjected. I consider the primary failure in a blade is breaking and wanted to focus my experimentation on preventing this failure. I made blades and tested them in 1060, 1075, 5160 and 6150 and found that they were all "tougher" than the higher carbon steels and, to my surprise, cut as well or slightly better than the higher carbon steels (tested on manila rope, hard and soft woods and a variety of flexing tests involving a vise and cheater bar). When I arrived at Ontario in 2007 I was presented with some RTAK IIs which had a variety of fractures through the blades and thumbnail fractures along the edges. The RTAK II has a wonderful blade geometry for cutting and slicing and I didn't want to change that so I suggested changing the material to 5160 with the heat treatment I developed in my shop. Some years before I had added a couple of digitally controlled kilns and built an agitated quench tank for my shop and performed and documented a series of physical tests and metallurgical examinations on each steel mentioned above and found the optimum performing microstructures for each steel. When Ontario did change the steel to 5160 the fracturing problems ended and ultimately Ontario decided to consolidate their steel uses and switched to the blade steel to 1075 (also no fracturing problems) so the RTAK IIs are currently made from 1075. I am currently working on an article which will tell the history and reveal the reasoning behind the decisions which will be available on the Ontario Knife Company website fairly soon.
Hi Dan, what are thoughts on SK5 which I believe is roughly equivalent to 1080, andI appreciate the detailed explanation. The SP53 is the only Spec Plus ii still available in 5160. I'll have to think it over. Edge retention is pretty important for knives, so I think I'd prefer better edge retention over extreme toughness. 1075 seems like a nice balance. I suppose if I was buying a sword, 5160 might be a better choice.