OK... you wanted cheap and foolproof, and yet learn HOW to sharpen at the same time?
$12... DMT ABG Aligner Blade Guide / Knife Clamp - Amazon.com
$2 ... a couple of sheets of wet/dry sandpaper in grits 120, 360, 600, 1,000 - Hardware store
$3 ... beater knife from Salvation Army Store, preferably a French Chef 8" knife or other relatively straight edged knife
1.Lay a full sheet of 120 grit out on a flat counter.
2.Pull the guide bars out of the Aligner Clamp somewhere to a middle setting. The exact number is NOT important at the time, but having both sides the same is. Clamp the blade about mid-way between point and handle (on the spine of the blade, please.)
3. Lay the blade edge on the sandpaper with the guide bar OFF the side of the paper (Otherwise you will grind down the guide bar as you sharpen.)
4. Now scrub the blade back and forth, without using too much pressure, on the 120 grit sandpaper
for five minutes. (You want to take off a LOT of metal This is why you are learning with a beater knife! ) By this time you probably have worked up a burr all along the top surface of the blade. If you draw your fingernail from spine to past the edge, you nail should just 'catch' on this burr. (If you bite your nails, rub the edge with a cotton ball or a Q-tip) If there isn't one, scrub for another 5 minutes. Often cheap knives are VERY VERY hard, and it takes a while to raise this burr. Better steel doesn't usually take as long.
5. Once you have a burr all the ENTIRE edge, turn the knife over and repeat the scrubbing until you have a substantial burr on this side.
Just for the sake of 'learning,' you may wish to repeat this scrubbing again on both sides to be sure it has been done. You wouldn't do it with a good blade as it removes a lot of metal.
6. Now, lay down the 360 grit and do it all again. Both sides. Perhaps twice. Do NOT turn over until you have a burr along the entire edge.
7. Now repeat this with the 600 grit and the 800 grit. By the time you've reached this 800 grit, you'll notice that the burr is much smaller. It STILL NEEDS TO BE THERE for you as a beginner. Later you'll actually 'feel' when the burr is just starting to form, but for now, raise up a good one!
8. Lay down the 1,000 grit, do the same, but don't worry so much about a large burr. Give the blade 50 strokes on one side, then 50 on the other. Then 40 on one side and 40 on the other, 25 and 25, 10 and 10, then alternate strokes with almost NO pressure except the weight of the knife on the paper. Perhaps 20 more alternating strokes.
You now have a VERY sharp knife. For less than $20 And... you've seen just what is important in the creation of that edge; consistent angle. Feel free to use this same method on any knife OTHER THAN a severe recurve or something with a very strong curve such as
a buffalo skinner.
Should you wish to purchase the diamond stones for the DMT aligner, they are available. But as you've just seen, you can get a perfect edge using just sandpaper. You can pick up 2,000 grit paper, 4,000 - 15,000 grit polishing films, and strop and compounds to 60,000 grit or more. The technique is the same. You need to work up a burr to insure that you are removing enough metal from the edge to create a new apex.
Stitchawl