Shop evolution.....expanded grinding capabilities coming soon. WIP pics.

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Sep 27, 2007
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Well, I would have liked to work on some knives today, but I decided to start tearing things apart to rearrange the shop for some upcoming addtions.:thumbup:

I used to have all of my drill presses just to the left of my KMG, but after spending some time with Nick Wheeler and seeing what he could accomplish with his disc sander I decided to put some money from recent sales into building one for my shop and figured I'd keep all the grinders together.

After doing some shuffling and cleaning in my limited space, I managed to get all the drill presses positioned across from the grinders where my blasting cabinet used to sit, should work out well. Next I built the new workbench for the horizontal grinder build. I have the motor and have it set up to mount on an aluminum plate I made and attached to the worktop. The disc is on it's way from K and G, and the VFD should be here on Wednesday. Then it will be time for me to pick the brains of those of you who have wired up VFD's before because it's new to me ;)

The bench I made today is very short because of that second motor in the pics, a 2hp Leeson that is going to power the Fellhoelter horizontal grinder that will be getting put together to the left of the disc sander. I'm hoping to have it all wired and running in the next few weeks. I kind of took a big risk, at least compared to my usually sensible ways, but I think it will pay off in the shop helping me to put out a better product in a shorter amount of time.

I'll post updates to this thread as the building of the two new grinders continues.........

Shopevolution001.jpg


Presses in their new home...
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New grinder area expansion starting to take shape...
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Also, knowing that I was going to have all of the drill presses moved away from this wall, I decided to build a proper belt rack. Turned out pretty good and only cost about $6.50 in materials.:thumbup:
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Liking the belt rack and looking forward to the progress. Especially the disc grinder!
 
What type of disc sanders are you putting in?

I am contemplating a disc sander as well, but also a rotary platen. I can only get one......
 
The disc sander will be a 9" disc. I'm going with steel instead of aluminum. Motor is a 1hp 1725rpm, and I'll be using a KBAC 24D controller.

The rotary platen is pretty damn cool too. My list of tools that I would like to own never seems to get any shorter!:D
 
LOL Brian, no worries:D Although, you can see I worked really hard to make a home for it......;)
 
Looking good Mr. Mac!! I have a motor set up just need to get a disc and a controller for mine...
 
Super cool Jon!!! :)

I'm tickled that you saw something here you thought was worth pursuing.

Always love shop pics, and shop evolution pics are extra cool! :cool: :thumbup:

Thanks for sharing Jon. :)
 
Super cool Jon!!! :)

I'm tickled that you saw something here you thought was worth pursuing.

Always love shop pics, and shop evolution pics are extra cool! :cool: :thumbup:

Thanks for sharing Jon. :)

Are you kidding? I saw tons of stuff in your shop that I want to add to mine.......this is just the first thing I've gotten around to :D
I really loved the hand sanding jig that you clamp up in the pipe vise. Guess I'm gonna have to learn how to weld!
 
Yep, Nick is responsible for about half of my "To Build" list. :( Imagine what it would be if I actually made it to his shop? ;)

Looking forward to more progress pics Jonny. Looking good. :thumbup:
 
Are you kidding? I saw tons of stuff in your shop that I want to add to mine.......this is just the first thing I've gotten around to :D
I really loved the hand sanding jig that you clamp up in the pipe vise. Guess I'm gonna have to learn how to weld!

I've got an extra set of the vise clamped hand sanding jig I made with inspiration from Nick's. They do need tapping and welding. Let me know if you want me to send one up to you.

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Carl, that would be awesome......I also have pics for you. Ill be in touch tonight when I get home from work.

Thanks!
 
That is a nice looking 56C frame motor. The bolt face mount should give you a nice way to mount a guard and table to it, if you are assembling your own.

How did you decide to mount the steel disk to the shaft?
 
Very nice upgrades Jonny! I look forward to the progress. :D
 
Well, the VFD's and the disc arrived today. Found them when I got home from work, meaning that place I go to so I can afford to make knives :D

Looks like it's time to start assembling things, I'm sure my questions will be flying soon so get ready guys!

Shopevolution010.jpg
 
Looks great! A disc or horizontal are next on my list. I love your little green bucket. :thumbup::D
 
Ooooh la lah!!!!! Looking good Jonny!! :D:D There's a few bigger knives on your bench there I see....

I went and bought a 9" disc and motor after spending a day at A C Richards' shop. ;) I totally get why you did it! Mine looks like yours still though.... Un-assembled :o


Be sure to look at Rob's instructions for setting up the VFD'S on a KMG. http://beaumontmetalworks.com/VS-setup.html
:D

Where will you put the surface grinder? ;):)
 
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