This chart shows a 40-degree (inclusive – 20 degree on each side) knife edge as the lines in ink. The goal is to reprofile it to a 30-degree edge, which is shown as the green line. The yellow represents the metal you have to remove to go from an 40-degree edge to a 30 degree edge.
The pencil lines numbered 1 through 4 represent the position of the sharpening stones as they grind away the metal. On the left, line No. 1 represents the first pass. You’ll see it just barely scrapes the shoulder. If you had painted the edge with a Sharpie, you’d see only this little bit of Sharpie ink scraped away. Lines 2 and 3 represent progress as you grind down the shoulder. If you looked at the edge with a good loupe, you’d see the grindings marks progress up the edge, getting ever closer to the apex.
Line Number 4 is the green line. This is when you stop removing a lot of metal. You’ll see that when the stone reaches the apex, it starts to smear metal to the other side, which is shown by the little green line at the apex. This is the burr.
The finger shows how you can feel that burr.
Now look at the No. 1 line on the right side. This line represents the stone as you just start to sharpen the other side. Notice that it won’t touch the burr. You have to keep progressing on the right side just like you did on the left in order to get the stone to grind up to the apex, at which point it will push the burr to the other side.
In reality, it’s best to grind both sides as evenly as you can to keep the edge centered. If it gets off center, just grind more on the side that will even the bevel out.
Unless you create a burr on both sides, the edge won’t be sharp – or it will have just a wire edge (the burr) from one side that will quickly break off and leave a poor edge behind.