- Joined
- Dec 31, 2010
- Messages
- 21
I'm a little fuzzy on what you did to the spacers, but usually when you strip a screw/bolt, you want to drill it out with a small drill bit. The screw/bolt is already a loss but you can usually remove it without damaging the mating parts. As you know now, the spacers are important, the torx bolts aren't.
I decided they were too small to drill out without damaging the thread in the spacer - which would put me in the same position as cutting them off. To give you an idea of how hard it would be to drill out, it is a bolt about 2mm in diameter (.078"). The total drill bit diameter would need to be about 1.5mm (0.059") and would need to be drilled from the head side of the bolt. The spacer side would need to be clamped to stop rotation of the spacer, also preventing drilling from this side. The drill positioning would have to be very precise, if it was off by a tiny amount it would damage the thread.
On top of all of that, I would need to remove the remaining bolt thread from the inside of the spacer - and remember it is corrosion welded there. Basically almost impossible to remove without damaging the thread.
So, long story short, after a quick cost benefit analysis, I removed them from the spacer side of the handle via other means.