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Industry uses cryo to deal with the retained austentite.
The 1550 F austenizing temperature is used for bearings because it leaves a higher amount of retained austenite, which is advantageous for some reason. The higher heat will certainly result in smaller carbides. Even higher, and they will be completely dissolved.
Do you have an approximate hardness just after quenching but before tempering? Are any of your grain refinement steps ended by quenching or are they all air cooled from high temperature?
Actually I think u wrong there. According to the chart I have cpm D2 has 40% better toughnessOr Elmax. CPM-D2 is pretty good stuff but it never really turned out to be all it was cracked up to be IMO. It's basically just clean D2 (takes a much better finish and finer edge) without much if any other useful improvements.
With those procedures and hardnesses, the carbides in your final quenched blades are probably as small as they'll get. Rest assured you did dissolve all but 5% or less of the carbides. It seems backwards, but annealed/spheroidized steel has considerably more carbide than hardened steel. With hardness that high, you had to dissolve enough to get sufficient carbon into the austenite. Starting structure has a large role in how fast carbides dissolve, and with your procedure, you likely had some fine pearlite and maybe bainite to start from before hardening. 1800 F would surely dissolve them all, which we don't want to do. My percentage estimate is just that. You might have 4-7%, depending on your temperatures, speed of heating, etc.
Actually I think u wrong there. According to the chart I have cpm D2 has 40% better toughness
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