I've been messing around with pocket carry sheaths for a while. I couldn't find a tutorial so I just pieced together what I could and dived in. A couple people were interested in a CPK EDC pocket sheath but I decided to make one for myself first to try it out with a 2.7.
Here's a pretty simple layout. I decided to add a little more width to the welt on the bottom portion of the sheath. 1/2" is certainly more than enough but what the heck right?
First stab at a piece to mount the pocket clip with, I added 3/8" from the tracing of the pocket clip. Something seems off about it though.
Uhh, whoops. That's a bit much.
Don't even say it Gypsy...
The tooling and carving is immaterial to the pocket sheath build so I won't go into that. Here's the cut out and dyed sheath body and mounting piece for the pocket clip.
And there's the peanut gallery when I realized I needed to have reversed the design for left handed pocket carry. They have no opposable thumbs, what do they know.
Edges rounded off on the body and mounting piece, mounting piece edges slicked up and dyed, welt cut out and the inside dyed.
I spent a bunch of time measuring and centering the pocket clip and rivet hole. Then when I set the rivet it floated off to one side. Bummer. Gonna have to figure out a way to fix that. Or pretend like it's not there.
I scribed a line 1/2" from the middle of the sheath onto the tooled portion of the sheath. It was probably silly to tool the whole front when I'm going to cover up such a big chunk but it's for me so I'm ok with it.
Scribed around the clip mounting piece with an awl.
Scuffed it up with some sandpaper.
Grooved and marked my stitch holes on the mounting piece. I narrowed it a bit too much, the clip pushed the stitch wheel out a couple of times.
Barge cement applied to both pieces.
After the cement set up for about 15 minutes the pieces were mated up and clamped together for an hour or so.
There's going to be a lot of thread inside the sheath so I cut in hard to make sure as much of the thread as possible won't be rubbing against the knife.