- Joined
- Jun 4, 2010
- Messages
- 6,642
Love seeing the transformation, Martin! Wow that sheath turned out great, I never would have thought about doing that!
They're a great project. Only thing is to cut the nail with a hacksaw instead of clipping with dikes. They peen over so much easier and evenly if they start out flat. Is nice to have aluminum rivets for another reason - if the edge should contact it won't dull it like might happen on a steel one. If tapped down nice and tight its unlikely the edge will ever squeeze in that far anyway.
I'd swear Rubbermade has switched to a thinner gauge too, the older sheath has almost no dimple or warping, and is a bit more rigid than my latest. On the older one you can also see I put washers under the peened head.
I've used this method with a bit more care to make smaller sheathes too. A favorite technique of mine is to insert some hot waxed leather inside the Kydex, fold to form and rivet in place. Makes a bit of a homely end product but protects the knife tremendously. I started doing this many moons back on my carry handguns to prevent rust and keep the Kydex from burnishing matte surfaces. Is amazing how much rust resistance this imparts to carbon steel blades, even carried IWB.
Two Mora classics, aluminum nail heads on the left, heavy gauge copper wire on the right.
