Titanium Axe... what say you?

Those are exactly the specs and behaviors of cast straight grade 5, with a couple extra HRC points attributable to a less pure alloy. For blade use, less pure is better than more pure. Grade 23, which is 6al4v ELI (extra-low interstitial, super pure) is the worst of the 6al4v iterations for a blade precisely because it's so pure. The miniscule impurities in basic alpha-beta alloys like grade 5 imbues a micro-alloying effect and improves everything, including hardness and work-hardenability.

Whenever people ask me about titanium blades, I'm gonna say a lot of weird and true stuff nobody cares about, and none of this really even matters.

What matters is:

-Is it what it's said to be, a cast titanium alloy hatchet? Yes.
-Does it do what it's supposed to do? Yes.
-Are people happy with it? Yes

Seems like a good deal to me, I bet it's awesome and your input will make the design even better, and I insist that in general ti alloys are simply misunderstood and underrated for something like an axe. I straight-up want one, but don't have the extra cash right now because I make titanium stuff by hand which will ruin one's life. I'm dumb and should have had axe heads cast a long time ago. I did look into having stuff cast by an aerospace parts company that uses a hardenable ti alloy, but the cost was astronomical. Same for 3D printing. And for long thin stuff like swords and machetes, forging is the only process that yields the results I want.

Someday in like the year 2060 I'll be a homeless old man with heavy metal poisoning, sitting on a street corner, and I'll say, "I used to make legendary titanium alloy swords, you know!" And some punk on a hoverboard will be like, "Ok boomer, whatever. Everyone knows titanium doesn't have enough rockwells to hold an edge." Then he'll power up the hoverboard and speed off, kicking dust in my face, and I'll probably stroke out right then and there because that's what the Rockwell hardness thing does to my blood pressure.
Thanks for the intel--very good to know. Naturally there's only so much that gets communicated to me as an external designer rather than being involved in direct communication with the manufacturer, and little details like that are helpful when it comes to making optimization tweaks and adjustments!
 
Thanks for the intel--very good to know. Naturally there's only so much that gets communicated to me as an external designer rather than being involved in direct communication with the manufacturer, and little details like that are helpful when it comes to making optimization tweaks and adjustments!

For our viewing audience here, one thing I want to stress (no pun intended) is the work-hardening effect for something like this hatchet. Work-hardening doesn't even capture it, so I used to call it "seasoning." Ti alloys, especially alpha-beta alloys, are sado-masochistic and love to get slapped around impacted. The more it gets used, the better it will get. This effect isn't subtle, you will notice it by the third sharpening when it seems like it never needs a fourth. It will "awaken" as it's used, and literally get stronger.

My heat treatment techniques reduce this effect by a lot, by drastically changing the crystalline matrix, but it really only works on a Beta or near-Beta alloy, by converting a large part of the matrix from Beta into Alpha Prime, or even Alpha Double Prime, which is also called "titanium martensite." This is a very internally-stressed form.

This isn't a thing in titanium industrial use. Normally the properties of each alloy are altered through alloying alone, with or without the intent of solution treating and aging, which is to increase strength, refine grain, reduce stress, equalize, etc, not to harden. Whatever Rockwell hardness results is simply a side effect and has little to no bearing on expected mechanical properties. In fact an HRC test on titanium can be like 5 points above or below the average number on a single sample, and is not considered a useful metric in titanium engineering.

The hatchet's performance will not be determined by a Rockwell test number, but that number will go up with use. For blades there is still a correlation.

Edit to add, for use as a blade titanium will naturally be "harder," but it isn't like a 'What Rockwell you run that at?' kind of thing. I just use the term "harden" because that's the word typically used to describe the effect. Alpha Prime is significantly harder than an Alpha-Beta matrix as a matter of course, but the hardness number isn't the goal. The goal is to put the titanium into a form where is can NOT gall, take a set, smoosh, roll, etc. If it is impacted beyond its yield strength, it will instead chip or break a little piece off of the edge, but this takes something crazy like swinging and hitting a rock. Even in this form, it isn't very abrasion-resistant but is incredibly stable and strong, even for a fine thin edge, and is flexible but quite stiff.
 
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