Cliff - I didn't want to mention the exact manufacturer because I didn't want him to come over here and lock the thread
But, your assumptions are correct. When applying epoxy by hand, there are air bubbles in the mixture. This coupled with any residual contamination on the bare tang (oil, grease, grinding dust, etc.) causes small bare areas between the tang and handle. This coupled with the fact that sea water seems to get into every small nook, cranny and crevice and is very very damaging to equipment, sea water will work its way into these "exposed" areas. As soon as the "bare" O1 starts to rust, it is only a matter of time until the epoxy fails. Once this happens, good-by handle. The MPK is done differently in two ways, (1) injection molding - we insert the tang into a mold, the mold closes off and the Hytrel/Kevlar mixture is pumped into the cavity - no epoxy to fail. This mixture is HOT when molded, and when it cools, it shrinks tight to the tang. (2) design of the tang - the MPK's tang is larger at the rear than it is at the front, therefore, it is impossible for the MPKs handle to slide off. I believe the "other knife" is smaller at the rear than the front.
MPK testing - I have the original knife testing document from the NAVEODTECHCTR that was used to justify the NSN for the MPK. During the final test, they loaded the middle of the knifeblade with 650 pounds. They then increased the weight with the ram press. The MPK-Ti tip finally broke at just shy of 1,000 pounds. That's a tough knife! They then tried to remove the handle. They took over an hour using a hack-saw and a cold chisel. The handle eventually came off
MPF - The only strength testing that I know of done on this knife was by Kim Breed and written up in Blade. Kim rammed the MPF into a tree, and, to test the lock and tip strength, completed 12 pull-ups by holding onto the handle with both hands. Kim is 195 pounds.
Steel blades - the reason I say that is because I have seen way too many broken steel blades in my career. Supposedly indestructible knifeblades I have seen cracked in half. Thumb sized pieces missing along the cutting edge. In my opinion, A2 is probably the best steel for a steel bladed knife. Tough and durable. But, we do not want to mislead any customers. A steel MPK or steel MPF will make great knives, just know the limitations when using - that's all I meant by that. The harder a material, the more brittle it is - period. If there is shock applied to hardened steel, there is a good chance it will crack - period. It doesn't matter who the manufacturer is. We just want the user to be aware and be honest.
We are cutting the next folder blades as we speak. There will be non-serrated ones available. Please talk with Sid who will tell us his "wish-list". We will make sure we have enough non-serrates for these orders.
Sincerely,
Rick