Sooo I know I should be sending these things out in batches. But I'm pretty impatient, so a while ago I sent one lonely blade in for heat-treating... What can I say, this design is really doing something for me right now... I just had to see it finished!!!
This guy is getting stainless pins and tubing, and some stabilized curly koa slabs =)
So here is how I like to do my slabs (I don't know if there is a better way... probably is... but this is how I figured it out

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I get them precut into scales by Mark at Burlsales, and end up with a really nice bookmatched set. So to keep the grain all lined up, I throw some blue painters tape around the outside so it is like a block once again. Then I lay my blank over the scales and position it so the grain flows how I like, and then take a centre-punch and mark out where my holes will go.
I drill the first hole undersize with a 7/32" drill bit.
Then ream the hole to 1/4".
Check the pin for fit... and it is perfect. Needs a little tapping with a rubber mallet to go in, just the way I like it!
At this point, I double check the alignment of the other holes. There is NOTHING worse than drilling a second hole, going to check the fit, and finding out that you were just the tiniest bit out of wack... and the scales are junked.
I also always do the front and back holes first. I find it much easier to make sure things stay lined up when I'm doing the middle hole. Doing 3 in a line seems to have a tendency to screw up a lot more easily, and you get much less margin for error.
Thankfully, since I went slow, I didn't foul anything up this time. This is why I always drill tang holes for 1/4" pins at 5/32"
Now to round the front of the scales... all the way up to 400g (120g in the picture I think) Then a quick buff with pink scratchless. This wood has some very 3d characteristics... I'm loving it!
And now finally... cleaning the blade up post-ht. Cleaned up very easily as I left a nice and clean 400g finish pre-ht. This one went up to 800g, then back down to a clean 400g satin.
I was going to etch and glue up the slabs tonight but it was damn cold outside and I'm tired... so that will wait until tomorrow. ALSO, I am planning on using the cutoffs from the scales to make a matching firesteel so this is like a little set. Very excited...
Thanks for reading!