WTB thick stainless

lazylabs, S30V is formulated for excellent edge holding and wear resistance and decent toughness. It contains substantial moly and vanadium to accomplish this. As a consequence, it is tough on tools, and difficult to finish. If you are planning on mirror finishing a knife, or even putting a high-grit hand rubbed finish on it, you are in for a real challenge. It is most amenable to a "working finish" put on with belts or finished in a vibratory tumbler or bead blasted with ceramic. IMO, it will be a real challenge to use this steel for your first knife, especially an integral.
 
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I was going to go with a bead blast finish since it will see the inside of deer/elk. What material would you suggest? Some of the difficulty is the thickness I am looking for. I talked to the crucible guy today and s30v was the only thing he had in stainless that was over .530. While I don't want to nuke a bunch of tooling I do have mostly solid carbide indexable cutters that I can machine with.

Thanks for the responses and suggestions, more is better!
 
you could use 0-1 or A-2 or even D2. It depends on if you really want the stainless properties and how you want to HT. D-2 has a higher chromium than A2 but it will rust if not taken care of.
 
Personally, I think I would make my first one out of A-2, as Chuck suggests. No, it's not stainless. But, it's air-hardening, and thus can be sent out to someone like Paul Bos to heat treat in a vacuum furnace with positive pressure gas quenching. That will be good for the complex geometry of an integral. A2 will rust, but holds a nice edge, and won't break the bank if there's a "process deviation." You can also finish it to a handrubbed or scotchbrite finish rather readily, which I think would be better than a blasted finish for clean-up from blood. Blasted finishes can't just be wiped clean of blood....it will hold it in the bottom of the craters and rust. They still need washing soon after use. D2 will hold an edge better than A2, but tends to pit if rusted. Great steel/bad corrosion pattern. I hate pits in D2.
I looked through Davidson's book to get an idea what he uses on the integrals. He seems to have an even mix of A2, 440C, and BG-42. All three obviously came in sizes amenable to integrals. Bg 42 would be an excellent choice, but is very costly and almost impossible to find nowadays, so it seems. 440C is an old stainless; it's a good steel, but modern alloys like S30V have superceded it for high-use knives. Most of Edmund's 440C blades are fighters that will be collection knives.
My suggestion is to get your process down and then go to an expensive, hard-to-work steel. If you make a winner right out of the gate, you can sell it to support your "keeper".
My 2cents... others mileage will vary.
 
Here is a suggestion for you. If you really want to attempt an integral for your first knife, instead of starting with a very expensive chunk of steel ,go to your local steel supplier and get a piece of mild steel flatbar the same size that you wish to try.That way you will know if both your design and machining skills will work out before diving in head first.
Just a thought.
 
BTW, here is another prominent integral maker, Ricardo Velarde, in case you're not familiar with him. You might want to email him and ask where he gets his BG42 in appropriate sizes.
 
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