I got started on the actual hewing today. First up is doing the layout on the small end of the beam. Whatever beam size you lay out on the small end will fit easily on the large end.
Here I made the mistake of starting my layout on an uneven end. I had to go back and smooth off this end and lay it out again.
I smoothed up the end with my Lancelot carving tool. A chainsaw would have done just as well but the saw was out in the garage and the Lancelot was handy.
I like to start with center lines. I mark the measured center, discounting any bulges on the log when I make the measurements. The measured center of a log seldom matches the center ring of the log but in this instance it was pretty dang close.
Next I needed to decide what size timber to hew. I'd rather have a pair of 4x12 beams than a single 8x12 beam. So I laid out an 8-1/2 x 12 figuring that I'll split it with the chainsaw after I've hewed it to size. This picture was taken at the end of the day but it shows my layout.
Note that there was a little more meat in the upper half of my log than in the lower half. My beam center doesn't need to coincide with my log center. In this case I laid out my beam skewed slightly above the log's center.
Here's the layout on the other end. There was damage to this trunk just below where I cut this piece and as a result there's a little bit of rot in my log. I skewed my layout a little to one side to get away from the rot.
The reason this tree died this summer was because it was girdled by a steel cable. It used to be part of a cable ride for the kids. The change in the appearance of the cambium layer is do to the girdling.
What good is a thread about axe work without some axe porn for the boys?
Here are a few users that I planned to try out on this project. From left to right:
Un-named 8lb. broad axe with 29" haft
Stiletto 4lb. double-bit with 36" haft
Vaughan 4lb. single-bit with 36" haft
Marshall Wells 3-3/4lb. single-bit with 34" haft
True Temper broad hatchet
Stubai broad hatchet
True Temper adze
I started notching the 'juggles' with my Marshall Wells. I just love the feel of this axe. The shape of the swell or grip of this axe is perfect for me.
I tried out a few other axes to see what worked best for this work. The first 4 notches on the left were done with the M-W. The next 2 with the Stiletto, then 2 with the Vaughan, one each with a 3lb. 30" Collins and a 2-1/4lb Craftsman 28" boys axe.
My first thought was that I would want a full length haft (36") for this work so that I wouldn't have to stoop over as much to reach the bottom of the log. But I found myself needing to choke up a bit when working the top of the notch. So I tried a couple of shorter axes, the 30" Collins and the 28" boy's axe.
All of these axes did fine for this work. But I found I liked the 30" length best (I'm 6 feet tall). I cut the last 2 notches with the 30" Collins and the 34" M-W as a comparison. The grip of the M-W made it my favorite over-all. The lesson I came away with is that comfort and feel are just as important as size and weight.
Knocking off the juggles with my Marshall Wells.
An action photo.
Here the first side has been rough hewn. The next step is to come back and clean it up with the broad axe.
There's a little extra work left around a few knots.
Today's work went much faster than I anticipated. It took only a little over 2 hours to get it to this point including the time spent doing layout. I was happily surprised.