I strongly believe many aspects of design are simply due to manufacturing convenience. For example, the edge that drops acutely below the ricasso: Made that way simply because it is an easy way to forge a blade from bar stock, while preserving the origonal dimension of the bar stock to fit a guard. The dropped edge came to be along with the availability of rectangular bar stock.
I must respectfully disagree. The dropping of the edge is a natural occurrence when forging in the bevels on a knife, and has nothing to do with ease or convenience. It in fact adds a magnitude of difficulty, which I will touch on in a moment. And these comments will not be directed at you Ed, because obviously they won't be anything that you don't already know. This will just be a different view point directed to folks that don't do this for a living and therefore may not have really thought about it from more than one perspective.
One major difference in forging a blade to shape as opposed to grinding one to shape is that you are not removing stock. You are instead, redistributing the mass from one area to another. When you hit a piece of steel with a hammer there is no steel ending up on the ground, but the mass has to go somewhere. It either goes up, down, forward, backward, or a combination of these directions.
The only way I can think of to have a forged blade in which the edge did not drop below the bottom of the ricasso would be to forge the profile of the knife, but leave the bevels and possibly the distal taper for stock removal. Well, I suppose that you could flip the blade over on it's spine periodically and tap the edge back down flush with the ricasso as you forge in the bevels, but again you are only redistributing the mass. The mass would move back up into the bevel area, which once again, would require extra stock removal in the end.
Let me jump in here and make a quick disclaimer before I get somebody's panties in a wad. The fact that I keep throwing the term stock removal in is not because I have some problem with stock removal. The whole point (and the only point) I'm making is that the simple truths of what happens when you forge a blade to shape including the profile, the definition of the ricasso shoulders, and the bevels, dictate that the finished piece will either be wider, longer (or a combination of the two), and in some areas possibly even thicker than the original piece. Some stock removal is obviously required with forging, even for those like Tai Goo who has the ability to forge a blade to probably 95% completion or better.
No, I lied. There is one more point. Forging a blade to shape including the bevels, distal taper, tang, etc. is not an easy way to make a blade. Most of us find it infinitely more difficult than grinding from a flat straight piece of steel. From the first time the piece is placed in the fire you are continually having to make sure that:
- The bevels match very closely
- The distal taper from ricasso to tip on both sides match up
- The piece remains straight
- The the tip stays in the center and doesn't wander off to one side
- The edge stays centered with the ricasso
- That there are no twists or kinks in the blade
- That you don't put any divots in the spine area (especially near the ricasso)
- That you don't pinch the front of the ricasso
All these things while holding a hot piece of steel with tongs and tapping it with a hammer. The closer you forge to shape (the final dimensions), the more critical all these things become. It is farthest thing from easy that I can imagine.
Imagine forging out the bevels on one with an 11 1/2" to 12" blade like this:
Keeping it straight, centered, untwisted, etc. is real booger, even for the best bladesmith.
Now, look at the straight drop at the ricasso:
Some folks call this dropping the choil. I call it the heel. Pulling one straight down like this with a hammer is anything but an easy way to forge a knife. I won't argue that the heel is not really functional, but neither is engraving a guard. However, the whole point is, it is not an easy way out. When I look at a Dunn, a Fisk, a Dean, etc. that was done like this I am in complete awe. It shows a great deal of time, attention, and skill. These boys can do it every time if that's what they're going for. With me, I pull it off every now and then.
I also tend to disagree that the dropped edge came to be along with the availability of rectangular bar stock. The same truths already mentioned apply whether the piece started out as flat bar stock, round bar stock, triangular, hexagonal, octagonal, or spherical.
Now, having finished this long-winded dissertation, let me add, I know that it is difficult to interpret the mood of a person through communication by means of the written word. This is not a confrontational post (a rant). Imagine a fellow smiling and talking softly. This is just one man's alternative point of view.