Ummmmmm, my understanding is that files are Hard, but not tempered, they are brittle. If you heat hardened carbon steel in an oven you have then tempered it. This makes it a bit more forgiving by relieving some stress.
To work the steel, you really need to anneal it. Torch to high temp, then cool it very very slowly.
RescueMike, sned me an Email: johnlingan (at) verizon.net
My idea is to get the metal, maybe 1/8" thick , and cut "blanks". Then let anyone who is interested, chip in a fair share and grind their own pre-cut blank.
I'll check metal costs.
Also, agreeing with RB, you can go to Home Depot or Lowe's, grab a small peice of flatstock, 1/8" thick, (mild steel) and grind away.
Torch and dip in oil to harden it.
The blade won't hold much of an edge, being mild steel, but, you can make lots of gigs and pig stickers out of it.
I still have 5160 steel but it's 1/4" thick, that would take a lot of grinding.
How thick are those harpoons? do they list specs?
just my 2 cents.
EDIT: (Just found specs: it's 3/16" thick 1095 steel)
more:
Railroad Tie is wooden, it's actually a peice of RR track you are looking for if it's for an anvil. I have a piece about 20" long. Also, I use a big piece of I-beam. Go to your local railyard, where they do construction work. Beg. Also, they have some very cool large bandsaws to cut track.
Ask if they have thrown out any old busted blades, they make great knife steel.
Forge, well, that is a project I'll get to at some point. My neighbor at my last house was a member of the blacksmiths guild, had the forge and bellows. Cool stuff.
Grinder: Piece of Cake. Everyone should have one (or three) anyway.
