Mike,
When I decided to take the knife apart I made the impatient decision to drill the three bolster pins because my pin punch bent and blah, blah, blah. To make matters worse, I used what I thought was a 1/8 bit. Turned out to be a 9/64th. Since I had the bushing/blade pin punched about an 1/8 out, the drilling only slighted nicked the bushing (I'll skip the breakdown on the two back pins). Plus, the bit ran off at a slight angle.
So now I've got an enlarged hole in the bolster and its slightly off center and tilting slightly. Ditto for the blade bushing. So I thought about my options out of this mess. First was what I did which was try to redrill with a 5/32 hole in the bolster and bushing. Didn't work because I was unable to take the off center/tilt problem out of either. The combined creep on the bolster and bushing resulted in the blade being positioned as you see it. I was again impatient and went ahead instead ordering a new bushing (option 2) and waiting.
What I should have done was ordered a replacement bushing from the knife maker supply guys I use and tried to redrill the bolster at a 1/4 and plug/peen the new larger hole. Now, I probably could drill the 1/8th hole correctly centered.
If I decide to take another of my 110/112s apart I will get/find the use of an Arbor press for controlled pushing. The pin holes are OK, bushing is OK, and all the holes stay square.
I think you can do a barehead without taking the knife apart and that's the way I'm going if I get all torqued up and try another one.
The whole thing blew up in my face due to impatience and doing something I'd never done before. In the end, I turned a brand new knife that worked perfectly into something interesting looking but with issues.
All that said I had fun and learned some does and don'ts and ended up with a different and interesting looking 110 that still does everthing its supposed too. It's just a little cockeyed.
