Introduction and "The Devolution of Ax Handles"

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My friend Peter, an ax user who lives off-grid in Canada, asked me to post this to the forum, as he has limited access to the internet, but he wanted to make the following contribution. So, here's Peter:


Ahh! Here you are – the ax lovers, its users and semi-users, the collectors of “cool” sharp objects and those just beginning to explore the basics of the subject – debating the merits of this or that ax. More power to you all – because not only could our present civilization not have evolved without the ax – it may be incapable of surviving very long into the future without serious re- embracing of this essential tool. Its contribution to some grim history notwithstanding, a good ax is clearly one of those potentially green/sustainable/eco tools which is likely to help the generations to come making their stand upon this Earth.

As I attempt to join the talking circle, I should explain that Steve just recently sent us the link to this forum. Now, given my Luddite streak, our off-grid homestead and that devil-damned quirky laptop, I have not yet read most of what has probably been said on these pages. But I’ve read enough already to have my pencil jump out at me, begging to contribute. Steve also helped me set up an ax blog – which I invite you to visit at
http://axeconnected.blogspot.com/

Now, I have a long record of whining about the shortcomings of snaths (scythe handles) which in recent decades have been sold (internationally) to the indiscriminating public – and I’ve felt the same about ax handles. And, to be honest, I was much surprised (disappointed may be a more accurate term) that in this forum the issue of handle dimension was hardly mentioned. For this reason the subject of ax handles is the first topic I decided to address in the above mentioned blog. Here's an excerpt:

The Devolution of Axe Handles:
To cut across the grain of what appears to be popular, I choose to focus first on the blunt rather than the sharp end of the ax.

You see, in many cases a truly good (meaning well-designed and sized) handle can effectively elevate the efficiency of a tool’s working edge. Conversely, a fine tool’s potential can quickly be depreciated by fitting to it a poor handle.

These are facts most experienced tool users would agree with, period. Yet, the numbers of “top of the line” blades outfitted with what I’d refer to as “bottom of the line” handles is large indeed. In the case with axes, that number is growing steadily... or I should say, alarmingly. (The number I am talking about is a percentage of axes sold and/or used -- which today is many less than in the past, of course.)

Therefore, as a subset of ax-related discussion, I begin with the issue of handles.

Reflecting on the devolution of ax handles – and how to refine (up to a point) the abominations many of you end up buying nowadays:

...The photo below is meant to demonstrate the devolution. It is, in fact, a brief documentation of history, because what you see here are commercially-produced ax handles, purchased in Canada between 1975 and 2011. All of them are hickory. (To further qualify, the third handle is a version possibly turned in Sweden -- and sold globally on what presumably is one of the “hand-forged” connoisseur axes today.)

Here (from left to right) are their respective dimensions and weights of the heads they came with:
1. (1975) – 18x32mm, 31 inch long, head 3 ½ lb (my very first ax)
2. (1995) – 23x37mm, 27 inch long, head 2 ¾ lb
3. (2010) – 26x 39mm, 26 inch long, head 2 lb
4. (2011) – 29x40mm, 27 inch long, head 2 ½ lb

IMGP2002.jpg


“What’s the problem?”, some people may exclaim, “if anything, we are getting progressively more wood (and presumably strength) for the money”. Well, yes, there is nearly twice the volume of wood in each foot of the 2011 as opposed to the 1975 handle. However, as I hope to explain below, this is clearly a case of “too much of a good thing”...

During the 35 years of living in New Brunswick, Canada, I’ve come to appreciate the local old timers’ love for slim and limber handles (examples to follow). These now 80-90 year olds, who did grow up with an ax in their hands so to speak, consider contemporary “boughten” handles way too clumsy and oversize, fit perhaps for a pickax but not a wood chopping ax.

In the photo below you see three locally made handles with the 2011 “white elephant” in-between. While measuring these three (for the purpose of this piece) I was surprised that their cross sections were exactly the same –16x33mm!

The respective lengths and weights of these axes are (from left to right):
32” (sugar maple) with single bit 3 ¼ lb head
27" (hickory) with single bit 2 ½ lb head
29” (ash) with double bit 2 ½ lb head
29” (ash) with single bit 2 ¼ lb head

IMGP2007.jpg


A good ax handle needs some spring to it, the old-timers say, or a man gets “all beat up” in a day of chopping. To fully appreciate what they mean, one may have to get serious about ax work, and use the tool more extensively than most folks do nowadays.

Yet, I think that if most of you out there tried to chop for only 10 minutes with the exact same two ax heads, one fitted with that 1975 and the other with the 2011 handle, you would want to take home the older, and leave the modern version behind...

Besides the inevitable jar that a thick handle gives to the user’s body when the steel head on its end contacts solid wood, there is another benefit of a slimmer design. By “slim” I am referring primarily to handle’s thickness, not width -- the latter being the larger of the two numbers given in the dimension above. Because, if the overall wood volume in “a limber handle” was of a perfectly round shape, it could still be called “slim” and indeed function well enough as a shock absorber. HOWEVER (beside being weaker than an oval) it wouldn’t help the chopper’s accuracy to the extent that a handle should.

The “flatness” of a good handle provides an effective reference between the hand and the ax’s edge – ( which is one reason why the handles of many other tools have an oval rather than round shape). A thicker (and usually more rounded) profile requires more squeezing to achieve equivalent effect... and when a body focuses on squeezing, it inevitably loses some of its potential to center. Centering leads to accuracy and accuracy is what effective wood chopping is about...

To sum up:
AX HANDLES SHOULD BE FLATTER THAN MOST OF THEM ARE.

Now, there are two other features of ax design that significantly effect accuracy. One of them is related to the shape of the head, and it will be addressed later. The other will keep us on the issue of handle design a little longer.

The notoriously popular curvature in the bottom end of single-bitted ax handles is one of those insidious aspects of ax design in general that people have accepted without realizing that by using it they are (sort of) “working against themselves”, so to speak.

For quite some time before we came across Dudley Cook’s "Keeping Warm with an Ax" (the new edition’s title is “The Ax Book”), I had noticed that I could not do as well with axes the handles of which sported this curve. I could not put my finger on exactly where the problem laid – but Dudley explains it all very well. Hence I now turn to him for help:

“The most baneful defect of the modern single-bitted ax handle is its short bottom curve. The lower end is the grip where the chopper guides the ax. The grip portion bends from the adjoining shaft of the handle by about 10 degrees. Unfortunately, this pretty little curve magnifies the effect of wrist pivoting...

"The axis of pivot for a straight-handled ax lies in the center of the handle throughout its entire length from end knob to top side of the eye.

"But with the curved handle, any rotation is controlled by the chopper’s hands grasping the lower curve at the grip. Therefore the real axis of pivot does not pass through the ax head at all because the 10 degree bend of the lower handgrip is not pointed in that direction. The effective and real axis lies in an extension of the grip and passes somewhere to the rear of the entire axhead.

"The trouble-making grip with its 10 degree bend subtends an arc of 4½” at the handle's residual length of 25". That means that the curved-handle axe already has a constructive "foresection" of 4½” behind what we have hitherto termed the “axis of pivot”. But there is also an additional 4½” waiting at that point. Remember, we stated that each ax has a fore-section distance of 4½” forward of the axis of pivot (by the string-suspension method). For curved-handle ax then, the constructive fore-section length between the real axis of pivot and the bit is: 2x4½”, or 9”.

"So the ax with a curved handle will act as if it had an imposing bit 9” long. For a rotation of only 5 degrees, its bit will swing .78”, exactly twice what that same ax would deviate if hung on a straight handle. Greater rotation would bring greater deviation in the same proportion. This is the most damning case against the curved handle. It is substantially less accurate than a straight handle.

"However, the human body is a marvelous machine. It can adapt to nearly anything. If the handle of a golf club were shaped like a pretzel, some people would still play golf. A chopper soon adapts himself to a curved ax handle even though that handle is designed to frustrate accuracy. The chopper acts as if there were a straight axis throughout the entire length of the handle, even though there is not.

"But this unconscious adaptation has a price. Use of the curved handle requires more practice to cut well. And even with practice, the chopper cannot attain the results possible with a straight handle. In our history, this is at least partially confirmed by the woods professionals of the era when trees were felled with axes. These men graduated from single-bitted axes on straight handles to double-bitted axes, also on straight handles. Curved ax handles do not seem to have ever attained widespread professional acceptance."

(From "Keeping Warm with an Ax, A Woodcutter's Manual", by D. Cook, 1981, Universe Books, page 90)


There you have it – try a straighter (as well as slimmer) handle; you will likely enjoy the ax-work more and also be more efficient!

Refining commercial handle models:

Commercial (that is, lathe-turned) handles do come in a variety of shapes. Most of them sport the curve near the grip. The handle supplied with the "Trail Boss" (far left in the photo below) is one of the few exceptions.

IMGP2039.jpg


To slim down a thick handle is a relatively easy task. To straighten that devilish short curve near the knob is another matter. When the curve is as pronounced (and the overall amount of wood not excessive) – as in Example 4. – no alteration is realistically possible. On the other hand, the Example 2 can be made almost completely straight (as we will show in a later post). Example 3 is somewhere in-between, while the lower handle curvature on #1 (the "Trail Boss" on the far left) is good as is.

Full post can be read at
http://axeconnected.blogspot.com/
 
Awesome informative post... I recently picked up a 36" handle for my 3.5lb vintage Gransfors Bruks double bit head. After fitting it on, it felt very bulky and odd to swing (you could say that I couldn't get the hang of it :p). My first idea was that the handle was too long - I think 36" tends to be excessive for a felling/limbing axe and is really only necessary for wood splitting. Anyways, I cut it down to about 32.5" and that helped with the balance somewhat, but it still felt off...

I was already thinking that the thing probably needed thinning down, but this post confirmed that...

Here are some pictures to show what I mean - maybe you could confirm?:

Too wide and thick at the neck - cold definitely use some removal there
P1070189.jpg

P1070190.jpg


And since I cut it down, it doesn't have a swell knob anymore:
P1070188.jpg


But the width of it seems fairly large for my hand, so I figured I could cut it down and leave a swell at the end in the process like so:
P1070191.jpg

P1070191-1.jpg


Any thoughts on this proposal Steve?
 
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Any thoughts on this proposal Steve?

You got my blessings, killa, but I'm just a greenhorn :o.

But I do think that Peter would also approve, as his 1975 axe handle section measures only 18 by 32mm, for a 3.5 pound head on 31" length, and it has served him well for over 35 years so far.

I think the knob is indispensable for a working axe, to keep it in your hand more easily without having to squeeze it so much.

Flattening the sides (the wider dimension) will also help give better accuracy and keep the axe under better control without having to squeeze it so much to keep it from twisting.

Peter told me his next post will include more info about shaving down an axe handle.
 
...since I cut it down, it doesn't have a swell knob anymore...
But the width of it seems fairly large for my hand, so I figured I could cut it down and leave a swell at the end

I suggest that you keep the full existing dimensions of the handle at the knob. The sides of the handle, as well as the front/back, can flare out to make the knob more effective. Check out the "side flare" on some of these knobs (photo from Peter):

IMGP8928.jpg
 
You got my blessings, killa, but I'm just a greenhorn :o.

But I do think that Peter would also approve, as his 1975 axe handle section measures only 18 by 32mm, for a 3.5 pound head on 31" length, and it has served him well for over 35 years so far.

I think the knob is indispensable for a working axe, to keep it in your hand more easily without having to squeeze it so much.

Flattening the sides (the wider dimension) will also help give better accuracy and keep the axe under better control without having to squeeze it so much to keep it from twisting.

Peter told me his next post will include more info about shaving down an axe handle.

Haha - well less of a greenhorn than myself... that swedish hatchet I recently restored for my grandfather was my first venture into axe restoration.

Also, perhaps I should wait around until his next post then... I don't really have much in the way of a clue as to how to go about thinning this handle down. I was thinking of just using a knife and rasp to do the major removal then taking care of the rest with very coarse sandpaper. I don't really have a sander or anything that would make the job easier

I suggest that you keep the full existing dimensions of the handle at the knob. The sides of the handle, as well as the front/back, can flare out to make the knob more effective. Check out the "side flare" on some of these knobs (photo from Peter):

Yep - that was my intention. The knob at the end is indeed pretty key to axe safety
 
The classic Maine pattern of axe handle was entirely straight, just with the swell for the part that passed through the eye and the knob at the bottom. I forget where I found pictures describing it, but it was somewhere, darn it! I've used straight axe handles before, and they can still be found commercially if you look hard enough. :)
 
I have a good understanding of physics and engineering due to my work history. I would like to dispute this. But without doing more work on it I am going to have to concede it is probably accurate. The fawn leg feel like a more secure grip, That is probably why it caught on.
 
I have a good understanding of physics and engineering due to my work history. I would like to dispute this. But without doing more work on it I am going to have to concede it is probably accurate. The fawn leg feel like a more secure grip, That is probably why it caught on.

Maybe it's the same book that's referenced but there was a diagram of how the curvature of the handle can effect the accuracy. If the person rotates the wrist slightly, say 10 degrees from center, that's 10 degrees of rotation for the bit on a straight handle. On a curved handle it gets magnifide so that the 10 degrees becomes more like 15-20 degrees of bit rotation. I've always preferred a straight handle myself.
 
The article is very well written and informative, but I’m not a big fan of telling people what the ultimate truth is about anything. The reality is that all experienced outdoorsmen disagree on just about everything, and in the history of axes, we would be hard pressed to find two people who agreed on anything, let alone handles.

For example, here we are considering axes from 1975 through 2011. All of these examples are way past the days when the axe was of primary use as a cutting tool. That alone would lead me to question the value of the comparison. Also, let’s not forget that for a large part of its history, the axe was hung on hand made handles designed based on family tradition.

We should also consider that a springy handle is good only to a degree. Past a certain point, you get too much spring, which negatively effects the transfer of force. A handle with too much give is even worse than one with too little. There is no reason to believe that in 1975, decades after the invention of the chain saw, they had the exact right proportions. To that we should add that different people like different thickness handles (size of hands, arms, etc). Depending on how much force you apply to the axe, you may need more or less give in the handle. People who work with axes most often get the handle that works for them, and that is not the same for any two people.

It is also completely possible that two handles from the same material will have the same springiness even though they are different thicknesses. That would be a result on the grain thickness. For example, to get the same stiffness from a handle made from fast, new growth hickory, it must be thicker than would be if made from a slower growth wood. We should also consider that companies like Council Tool, still make very thin handles for some of their models.

As far as the angle of the handle, again, this is like trying to prove that vanilla ice-cream is the best and that all flavors that followed are bad. I happen to like the curved design for that same reason that it was described as bad. I can attain good degree in movement of the head without having to rotate my wrists too much. It is the power steering of axes as far as I’m concerned. I have no desire to rotate my wrist any more than necessary when I’m swinging a full size axe with force. Maybe it takes longer to learn, maybe it doesn’t, but that doesn’t make the design bad. The book cited, assumes that the human mind is a computer that gets thrown off when it tilts the wrists 10 degrees, but the head tilts 17 degrees. To be honest, I have no idea to what degree I twist my wrists. I just do it enough to get the result I want. A statement as uncompromising as that made by the author of the book, e.i. that a curved handle axe can NEVER be as effective as a straight handle axe, has to be false just by virtue of being so absolute.

From a historical standpoint, if we look further back than 1975, I’ve see many axes with curved handles. I’ve never done any legitimate controlled study of the lumber industry prior to 1950, but many of the axes that I’ve seen in collections had curved handles. It appears to me to have been a regional thing, just like head patterns.

None of what I said above is intended as the “truth” about the best handles. I’m just trying to make the point that any statement as absolute as the one made, is bound to suffer problems.

http://woodtrekker.blogspot.com/
 
What I meant by the turning of the wrists is one of error. If you're aiming for a certain spot and you're slightly off where you want to hit through an unintentional twist in the wrist, that error is magnified by curved handles. IMO neither curved nor straight is inherently better than the other but more of a trade off. Curved handles provide more power where straight ones provide more accuracy. Pick the style of chopping you want and have fun. I'm also not a fan of absolute statements. Like has been said, the perfect solution for one is an uphill battle for another.
 
I whole hearted agree with the older handle shape working towards accuracy as I have handled a few (not many) older axes and I love the feel of the slimmer haft. I find the exact opposite case with hammers as I think I must have a completely different style of hammering than they did in the old days.
 
Thanks for all the feedback.

The book excerpt explained to Peter what he had already experienced.
Peter's conclusion is, essentially, try it yourself, with the goal being increased enjoyment and efficiency:

"There you have it – try a straighter (as well as slimmer) handle; you will likely enjoy the ax-work more and also be more efficient!":)
 
I don't know.

I always preferred straight handled axes for aesthetic reasons, and he fact that I like double bit axes, but I've never had a problem controlling a curved haft. In fact, I think it's more stable since your wrists aren't as close to a full forward lockout at the time of impact. The curved axe handle exists for efficiency sake -- it sure isn't easier to make.

I also disagree on the thin handles. I do think it a benefit to have a distinctly oval shape to the handle, even with fairly flat sides, but my hands work better with a wide haft than a thin one. I get both a better grip and more control.

Which just goes to unequivocally prove that what one person thinks is the cat's posterior, the next guy may think is the cat's scat. :p
 
I want to add, My earlier comment was based solely on the handle shape aspect (basically I can not argue the physics in the article)

I want to specifically comment on the thickness issue which was the authors first point. I absolutely agree with the notion of the handle being too thick will fatigue the user, due to the shock waves being transferred to the user. Without a doubt this is true and the quote from the old timers I agree with. you could get very technical and argue that theoretically you could wind up with a thin handle that would be more fatiguing due to the coincidental matching of resonances of the specific piece of wood etc. But we'll leave that in the classroom and just agree with the overall statement that you want some give in the handle to act as a shock absorber.
 
What an excellent post. My axe-pertise is severely limited, so I can't really contribute to this, but it was definitely a good read and made a lot of sense.
 
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