Pat (or anyone else interested) here are some pics of the work-rest and its mount on my 9" disc sander.
I was dreaming up all these fancy ideas to fabricate a work-rest, and also had my eye on the super cool set-up that Rob at Beaumont offers... but then I remembered I had a work-rest from an old Craftsman belt/disc combo machine tucked away in a drawer.
What I came up with was very quick and dirty, but it works so well that I have no concern about changing it. Especially since I don't use a work-rest on the disc very often.
It goes on and off in seconds, and is really quick to adjust.
The Craftsman's work-rest base has a 3/4" rod with a flat milled on one side. It just slid into a receiver on the sander, so I just ran with that.
I started with a stubby piece of 1-1/2" square bar. I drilled and tapped a hole for a 3/8-16 bolt in the side of it, then welded a piece of plate to the end of it.
I put the square bar in the lathe with a 4-jaw chuck, and faced the plate (to make sure it was squared off to the bar), then drilled and bored a 0.753 hole through the plate and the square bar for the 3/4" rod to slide into.
Put some bolt holes in the plate and the disc's motor mount, and it was ready to work. Easy peasy.
I threw together a new surface piece for the table, because the factory one has ridges in it. A piece of ss or aluminum would look nicer, but I didn't have any and it wouldn't make it work any better.