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The fat bastard has been a little bit a process here. Lol
I was going to have them for sale here in October at our Outlaw cut (they were done) but there was something about the heat treat response that wasn't 100% so we did a full spheroidized anneal and ran them again. That's twice this year we've done that. Dirty little secret in the knife industry, sometimes things aren't completely perfect. I feel that we are unusual because we are looking for problems and finding them and fixing them. But anyways, all of the fat bastards have had 15 specific heat processes before you get them. 15 is bigger than average.
I did not want to start sharpening them until we had sheaths in numbers. I'm not blaming the sheath maker for us being slow (I AM SLOW AND I WILL TELL ANYONE AND EVERYONE THAT WILL LISTEN TO ME. I AM SLOW), but I have been putting off finishing the process until we actually had a bunch of sheaths here in stock because a lot of sharp knives with nowhere to go is a problem.
The knife is CNC sharpened with a CBN cutting tool grinding wheel used to make things like endmills. I like to CNC sharpen when I can because the resulting geometry
conforms to the design intent perfectly. This is being performed on a ten ton, low hour, high performance Mori Seiki machining center. And the cycle time on this particular process is 45 freaking minutes. Which is way way way more than normal. That's a lot of spindle time. This is not a good looking process from an efficiency point of view from where I'm sitting but there's a lot of material to remove on these fat bastards and, even under 10 GPM flood coolant, there is the risk of overheating the edge if I'm too aggressive so we're just dusting it off in fine increments until we get to the burr. The alternative is to have Bo sharpen these. Bo sharpens thousands of knives for us here but these are a little different, this is almost a bevel and that's a little outside of his comfort zone, but the alternative is me or Mark sharpening these and we already have our hands full doing our regular jobs. I'm not really sure the answer here. It'll probably end up being a mix.
But anyway, these ridiculous fat bastards are coming together now. I thought we were going to ship months ago but, we're going to start to ship this week.