Knocking the rust off and just clear-coating it might be pretty cool.... natural patina, rat-rod style... :thumbup:
Todd, can you build another one of those, but scale it up to fit a 6'3" 250# grown man? That would be
awesome... talk about JT pimpin' ...
Naw, don't do that. In all seriousness, I strongly recommend newer makers to work with stock no thicker than 1/8" until they get a few under their belt. There's a much higher chance of getting down to something that cuts well before you get frustrated. And if you grind it too thin, just tell people
"I meant to do that; look here, it cuts better the thinner it gets."
As for grind styles... it just depends on whom you ask. I find FFG the easiest, but that's probably just because that's what I've always preferred, so that's what I have the most practice on.
I hate plumbing issues with a passion normally reserved for crimes against humanity. Currently I have a leaky kitchen sink and a water-heater that seems to have a burnt-out element or maybe a blown-out thermostat (thank goodness, the tank itself isn't leaking though; that gets expensive)... so guess what's on my "honey-do" list this weekend? The good news is, they're both easy to get at*, not too costly to fix, and I've done similar repairs before with success.
*Last year Angie and I had to rebuild her parents' water heater... which is in a crawl-space under their house, which is about 3 foot "tall" and has no floor, just red clay mud and six inches of fetid water... not fun. Ours is up on blocks on a dry concrete floor in a fully-lit room I can comfortably stand up straight in... so that will be a lot easier to deal with.