Lot of info here, and that's good.
maybe I can get some help on zeroing in on my steel of choice, for now,5160.
Kevin states "In the 375F to 400F range the initial drops in overall hardness will be seen. I rarely need to investigate a persons methods much more when I hear them say that they temper at 375F or less on a steel with .6% or more carbon, it is obvious that they didnt fully harden it to begin with. "
Well, that puts 5160 right at the bottom of that scenario.
Can I assume that lower than 400 degree tempering is acceptable when using 5160 because the degree of hardness "as quenched" is lower due to the lower amount of carbon?
I've tempered 5160 in the 400-425 range and ended up with a glorified spring that wold not sharpen and tested on a hardness tester up on the spine and only found 48 HRC!
At the same time, I often see 350-375 for tempering temps suggested for 5160.
Is this because of the lower C.?
Or is 400 recommended for ALL non-stainless steels and I have other issues?
Karl I would never recommend a blanket temperature for any group of steels, not even 400F. 5160 should reach 60-61HRC as quenched if the soak was sufficient, and here is where most folks run into trouble. I have done numerous soak time studies and one thing I have noticed is how resistant to softening steel can be if enough carbon was pulled into solution. One could get 60HRC from 5160 by getting just enough carbon into solution do to so and no more, but in tempering this hardness will drop much more rapidly than a piece that had a proper soak, that initial Rockwell hardness seems all "full of sound an fury but signifying nothing".
"At the same time, I often see 350-375 for tempering temps suggested for 5160."
You probably often see these suggestions from nitwit bladesmiths, you can put more trust in the "Heat Treater's Guide", which recommends temps from 400-450F. Too many would tell you that the specs given in that book are for industry and don't work for knifemakers, but I find it really interesting that when I finally started using tools that let me do it the way the book recommends all of those industry numbers suddenly started coinciding with my own:jerkit: hmmm, if you actually soak steel at the
recommended temperature for the
recommended times, it will result in the properties that people who made steel said it would, WOW! Imagine that!
Now you know me well enough to know I am not directing this at you as you know of the jokers to whom I refer. In all of my experience if I ever see a drop in HRC below 375F tempering, I know I blew it in the hardening. The carbon level will determine how hard it gets initially (at .60% things will begin to level off and maximum levels will be seen at around .80%). Tempering will take some of this carbon out of play, how much you got into play to begin with will determine how much can go before hardness drops.
I often hear well regarded smiths speak of tempering 5160 to only 375F or less, but I have yet to hear any as quenched HRC numbers before they did this, I would not be surprised to find those numbers to be conveniently close to the final ones. Take a hypoeutectoid steel and heat it for a minute until a magnet quits sticking (1414F whether they acknowledge it or not, while 5160 needs 1525F) then plunge it into a bucket of sludge, and nobody should be surprised that very little tempering is needed to toughen things up, heck you may not need to temper at all. Barely enough austenite was formed to transform into anything brittle and then cooling was just enough to avoid making pearlite coarse enough to see with the naked eye! To be honest with many of the recipes I have heard and read I am not sure if any tempering is just a formality and a waste of time.
In fact I have actually encountered the attitude that one can replace the effects of tempering by simply adjusting quench speeds, since it will make a tougher blade

!!. And was another really good reason to do this thread. Pearlite and tempered martensite are two entirely different things and properly tempered martensite will soundly beat pearlite in both hardness and toughness, this is one of the reason there are no edge quenched blades with an old English KC stamped on them.