I know we've been emailing back and forth Richard, but I figured I would post up pics here for anyone interested =) plus I would love to hear others experiences on edge stability.
So when I got it back in I removed damage by grinding stone directly into edge until mostly at the bottom of the chips/dents so as to remove any damaged and fatigued metal. Then I sharpened it on my belt sander (water cooled) to 17 dps, .040" thick at the shoulders of the edge. Then after getting permission from richard, I took it out to some dry hickory. I found the knottiest (word? lol) piece of hickory I could find and commenced to chopping away...
Didn't get very far before I found this:
So I took it back in, but this time I took it to my Wicked Edge and put a final bevel/increased the secondary to ~22 dps... all cleaned up:
Then I took it back out and went to work again, finished chopping original log in half and then batonned it up, then started in on a huge piece (that I didn't finish up cuz I was getting worn out lol). Every time I hit into the large log towards the center, I could hear a "chink" like it was hitting metal or concrete, that's how hard this stuff is
But I wasn't taking it easy... I was being a little sloppy and twisting the blade as I took it out somewhat (mainly when starting a cut). Also, When batonning I wasn't babying it, I was nailing the tip even though it was only poking out 1-2":
After the above work I checked the edge again. Below is the worst damage I could find and it would still cut cardboard great and printer paper. although there were a couple spots where it snagged, it still made it through pretty good. Would not shave arm hair at all though.
After talking with Richard about the above, I am going to clean it up a tad, work the relief bevel (at 17 dps) a little bit, then finish it up on the Wicked Edge before going out. Please post up your experiences guys as I am curious. And Richard, when you get it back please let me know how it performs and holds up.