Triple quench secrets to be revealed?(or not)

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Mete:
Do you have popcorn in Finland ?

Everything in states is in Finland.
Good sailsmen there, you know!
I use in my forge only coal, popcorn pops too much, I guess, I do not eat it either.
Is it supposed to be food? :confused:

I know that US is famous from quite different reasons than good food but to eat popcorn! :footinmou

Given a possibility to choose I put foods in the following order (from left to right):

ferrite, pearlite, bainite, martensite, Fe3C, popcorn



pig
 
To Every Body,

I jumped in here a month late. It took a bit to catch up. When a comment was made, I was scolded for making it. Saying I was being to general in my refference to Ed being misquoted. I tried to let it go, but this kind of thing is happening more and more...especially on this site.

Ed does not need or want somebody to speak for him. That was not my intention or desire. What I tried to do was correct some incorrect quotes for the sake of the thread. I would do this with a misquote from any author. Respect for the written word is someting we take very seriously in our home.

And so I will try to be more precise in pointing out some of the unsubstantiated genralities that were thrown around.

In the opening post of 8-21 Pig says...
"Ed says that the steel is more soft to sharpen after three quenches."
Pig later quotes from page one hundred of Knife Talk. What Ed actually said was the steel "seems" softer when filed. Ed goes on to say"...these blades will sharpen easier and cut longer than single quenched 5160 and 52100 blades." Nowhere does it say, they are in fact softer as Pig states.

On 8-23
Again from Pig...
"If we do quenching as Ed Fowler (immediately)..."
I have attended the ABS school in Arknasas and was instructed in this same technique by the President of the ABS James Batson. I was also instructed by MS Charlie Ochs on quenching in water, immediately.
The idea of an edge only quench is very old. Bill Moran has used it. So do many smiths in many different media. Wayne Goddard is another well known author and master who uses the edge quench.

Why is Pig referring to it as an Ed only practice?

8-25
Pig says"... Ed's initial controlled test was done with 5160..."
Which test please? If we are to accurately quote written materials may we be precise so as to avoid miscommunication. Ed probably did his first contolled test many years ago...if I understand it...he originally used D2...and oddly enough did not forge a blade until meeting Mr. Moran who convinced him to start.

From the same date...not a misquote but rather an antagonistic attempt to provoke a response...Pig continues..."Ed Fowler is a highly respected smith (by reason)and as far as any other method is not really proven to give similar results as triple quenching almost nobody "smiths" will trust the possibility (and for good reason by the way)One more argument to get you to believe this is that Ed Fowler do not even bother to particpate this kind of pure speculation."

On 8-27 Pig's orignal question morphed mysteriously...It changed from a question about the single quench/triple quench does it make a difference?...to this:
"Can we prove by test that proper soaktime can replace triple quench? (Ed Fowler used)"

Why did the question slant?

8-28...Pigs quote...
" I understand that the rope cut test is difficult. Should we recryted(sic) a baseball team to swing knifes? In the Ed's Blade magazine and book documented tests it did take hundreds of swings to cut ropes. A triple quench blade did take about one hundred thirty rope cuts to dull and he had many test blades of all types."

Pig, you have no idea what you are talking about. The rope cut test is a specific single cut test designed by the ABS. When testing blades, many smiths have turned to cutting tests as a means of comparative analysis. This does not mean that each cut is performed on a free hanging manila rope. Test cutting is performed on rope using push cuts. When you read, you should understand the material before you quote from it, AND (from my wife) before you make snide comments about "recryting" baseball teams.

9-3

Pig mentions that the test should follow Ed's exact test...

9-4
In a response to Rick Baum , Pig says ...
"I am sticking to the original question..."
Which original question? #1 or #2?

9-8 a quote form Pig...
"However most practical smiths are relying on Ed Fowler's triple quench and test done by cutting rope"

How would you know what other smiths are using? In my experience with the ABS there are as many ways to treat steel as there are smiths. When did Pig become an expert on statistics? How can such a blatant unsubstantiated statement be allowed to stand? I know many smiths who do not use multi-quench. Pig goes on to mention Don Fogg's web site...Pig if you READ that site you will realize how small your world is.

Testing in this counrty is not limited to cutting rope. Ed has tested on many different media. So do most of the makers out there. Read Mission Knives web site for one...they favor card board...why do you think that is? Ed has also written about testing the tip of his knives against the side of his grinder. Then there is the famed concrete floor test...ad naseum. We all test in different ways. We use rope cutting as a common frame of refference. That's all. We also use brass rods and wood and anything else our knives may be asked to cut. (See the Blade Magazine article by Jerry Shipman.)

Finally, Pig, your comments on the difficulty of hand hammering load shafts were lacking in depth. Rick called you on it. There is a belief, which you admit in your response to Rick, that working bigger steel has benefits. I believe working bigger steel makes all the difference. My experience with load shafts backs that up. I can forge a shaft that is one and an eighth inch round, into knives in six hours using a two and a half pound hammer. It did not take a hundred years...and no customers had to wait. But my customers will wait if it means the difference between an OK knife and a great one. That is what I am willing to do for my craft. Smithing is not for the lazy man, that's why they invented naps and computers.

Did you read Knife Talk? Check out the part on forging steel? What temp does Ed quote when forging steel? You mentioned Aus forging. Make some comparisons.

Yes, I can take the easy road and buy quarter inch stock. Why would I? My experience tells me there is a benefit to working the steel down from larger stock. Some people beleive that. MS Charlie Ochs works his 52100 from 2" barstock, and beleive me, he has no love for Ed. Many people are buying large stock from Rex Walter. And many are working down ball bearings. Any smith can work large steel down with patience and perseverance. If they beleive, what one man can do, so can another.

Old time smiths would have hammered themselves stupid to get a 52100 ball bearing. I daresay they would have killed for it. In fact there are treasure ships at the bottom of the Mediterranean with cargo holds full of Wootz cakes. How did those old time smiths reduce a cake bigger than your ball bearing? They used hammers same as us.

Pig, Ed has gone out of his way to answer your questions on other threads. He has patiently offered his advice and information freely.
And yet you have gone out of your way to treat his words shamefully.
You even offered Ed's lack of attendance on this thread, as proof of YOUR correctness. Well, that's just horse dung! What is "dung" in Finnish? In any language, your manners are ****.

Speaking of finish, I am.

To the men and makers who came together to make this thread happen, you have my deep respect. Bill, mete, RL, RDangerer, Rick, DaQo, you make me proud to be a smith. You are all invited to the shop, any time you are in the neighborhood.

Shane
 
......and on the lighter side,

I finished my heat-treating on my very first John Deere Load control shaft blade!

How did it go?
What are the results of the single quench as compared to my normal triple quenching?

I don't have a clue. I got good news and bad news boys.
First the good news, No one was killed during the whole heat-treating process

Now, the bad news. I don't think I exactly followed the heat-treating menu that had been planned for this blade at the beginning.

I was right in the middle of the O/A heat treating, I was heating the cutting edge of the blade, things were going good as I slowly brought the steel up to the correct tempt to quench, then I noticed that my torch flame was growing smaller?
I stopped to turn up the gas and went back to passing the flame over the blade. Soon the flame was low again? Why? Whats wrong?

Then I looked at the dial on the gas tank. Empty?

Okay I had the blade kind of, I say Kind of up to the right temp so I ran over and stuck the point of the blade into the quenching oil.
Then after a few seconds I lowered the belly of the blade into the oil. The blade kind of smoked, but not like I thought it should have. Then I checked the temp of the oil.
"Oh no"
The oil was too cold to show any temp on the gauge at all, I had forgotten to turn on my quench tank heater.

Well, at that point I lowered the blade into the oil to finish cooling, them tossed it into the kitchen oven for 1 and 1/2 hours at 350

Into the freezer for 2 days
Then when I got new gas for the torch I did another full heat treatment with a quench in heated oil to 135.

Again a temper for 1 and ½ hours in the oven...followed by 2 days in the freezer then into the fridge for another day.

What did I learn?

I think I learned that if it was anything like mine, then Ed fowler and his triple heat treatment methods could well have come about the first time as the result of accidents, as much as it is was the result of careful testing....
 
Shane,
"Ed says that the steel is more soft to sharpen after three quenches."
Pig later quotes from page one hundred of Knife Talk. What Ed actually said was the steel "seems" softer when filed. Ed goes on to say"...these blades will sharpen easier and cut longer than single quenched 5160 and 52100 blades." Nowhere does it say, they are in fact softer as Pig states.

Well, is it really this difficult!?
I explained it once already!

Ed says "seems to be softer" and I say this obsevation "seems to fit" this hypothesis about carbides and soak time.

These 2 seems are as an one idication that therory can be correct, not that it is for sure correct. It is not mean misquoting but discussing possiblities theories and how to continue.

(Entailly different matter, not important here, is that if Ed says it seems to be softer (file test) and Ed is most competent man, it really implies that it is softer with highet possible probability.)

However, it is not relevat is it softer or not. I am not misquoting when I read "seems to be softer". The context of the matter is relevant.

I can't explain it more clearly

There is a hypothesis.
Some obsevation (seems to be softer) supports the hypothesis....


Everything fits, softer to sharpen supports the theory that longer soak (a key question in the whole thread) as a result of heating 3 times for quenching dissolved carbon from hard carbides, because hard carbides make a blade difficult to sharpen. You are talking about easy to sharpen, too! This was expained and discussed very cleary.


I think that even the matter is clear to me, you will keep your stand.

What about an outside opinion.
Let's ask mete about my above arguments.


To mete:
---------------
Is it, that I am misquoting or is it that some sense with my explanation above or not? Please, simply!
--------------

If we can get mete's opinion to above question, I do not know, can we get, perhaps you can think it over. I can't do more to explain that clear simple matter.

Huh, huh,......




pig
 
Originally posted by Graymaker
OK Pig past the pop corn.... if it's salted:D
next up to bat.
bottum of the 9TH and I don't know the score :confused: :)

Now this long soak time, is that how long you would leave it in the oil or butter? Wouldn't your popcorn get a little soggy? ;)

I'm sorry, was that off topic?
 
Originally posted by shane justice
I believe working bigger steel makes all the difference. My experience with load shafts backs that up... But my customers will wait if it means the difference between an OK knife and a great one.

My experience tells me there is a benefit to working the steel down from larger stock. Some people beleive that. MS Charlie Ochs works his 52100 from 2" barstock, and beleive me, he has no love for Ed. Many people are buying large stock from Rex Walter. And many are working down ball bearings. Any smith can work large steel down with patience and perseverance.
This idea that working steel down from larger stock (round, ball, etc) has benefits is interesting to me. I will say that I do not understand why this would help, so I remain open minded as to why it does/should. Seems to me it must involve grain structure, but I must say I'm left a bit perplexed by the idea of "grain flow"... after all, refining of grain is a primary goal, and given that the grain structure is quite small, the "flow" idea leaves me grasping for a better explanation. Maybe I just need pics that show some grain orientation or something.

[sidebar]
I have seen pics of an experiment where dry wall (I'm into dry wall now, having two tons of it to install) definitely has a grain flow or better, grain orientation. Experiment was: cut same sized pieces of drywall, both 1' x 4', but cut 90deg off axis from each other from a sheet of drywall. I.e., one cut off the end of a 4'x8' sheet, the other cut long-ways (longitudinally) from the dry wall sheet. Those cut "with the grain" which is longitudinally were about 3x stronger, as proved by bending tests with bricks as the load. Conclusion: drywall should be hung perpendicular to the 2x4 framing members (especially ceiling) to minimize tendency to sag. In this case however, with drywall you can SEE the fibers... US Gypsum and others use fiberglass strands in the gypsum to strengthen the boards, and sure enough, the long, thin fibers can be seen when you snap a piece of drywall. So I see the experimental results, and I see the reason visually... it makes sense now.

Here is one good quote I spotted a while back from Bailey Bradshaw that kinda started me thinking about why forging might help toughness and overall durability:
Bailey Bradshaw from here: http://www.bladeforums.com/forums/showthread.php?s=&threadid=253839&perpage=40&pagenumber=2

As for forging large diamiter bars. I have not found any benefit from this practice. Once a steel is annealed properly, the grain size is as small as it will get, and as uniform. Essentially, all the grain manipulation done during forging is erased, and replaced with a sress free and uniformly disperssed peice of steel in a new shape. Stress is the biggest killer in knife blades. Forging builds A LOT of stress in the steel. In order to releive it, the steel must be normalized and annealed properly. Doing this erases all the grain manipulation with exception of grain flow. This is of course providing the forging was done properly at lower temperature ranges to prevent enlarged grain to begin with. If this happens, the steel needs be be annealed several time to reverse the effect.

The major benefit from forging is the allighnment of the steels grain with the flow of the blade. I worked for a Caterpillar dealership for three years, and went through a failure analysis class. After looking at failed engine parts, both forged and stock removed, it was clear as to the benefits of this effect from forging. The stock removed parts had cleaner shears or breaks with small shear faces or burrs from the initial fracture before plastic deformation took over and separated the part. The forged peices tended to be more twisted and mangled, but actually separated fewer times. Crank shaft failures were usually sheared or cracked in stock removed, and twists or deformation in forged cranks. All of this is due to the flow of the steels grain.
Now, I don't cite this quote to offer "proof" that forging from large sized stock doesn't help, just that this one maker hasn't found it to help, and yet he offers another rationale for why forging may help in producing a good blade. I.e., it strikes me as a thoughtful response, and one open to trying to find an explainable reason (right or not) for why forging can improve a blade.


So, what I would ask as a question to those of you who believe you see benefits from forging down from larger size/mass is: can you explain what you have done and seen, how did you test for improvements that flowed from this practice, and why does it work... what do you think is going on with the steel that improves the blade's structure, and the goal... the blade's performance?
 
Don't know where to begin . First Shane, this has been a long thread, an excellent one and one without any animosity.It does no good to get into who said what and when and with what words. Especially since Fowler is not part of the thread , and I for one have not read his book.......I think Pig has in general been clear.The general question has been - is the triple hardening ( also triple tempering and triple freezing ) any better than single.The fracture samples ,to me , show clearly the problems that can occur from insufficient soak time.The hardness tests show no benefit from triple hardening.I have tried to explain in all of this what is happening and why as far as metallurgy.....As far as things like "seems harder" we have to distiguish between hardness as a hardness test and hardness as a file test....... As for the Bradshaw quote , Howard Clark in a recent Swordforum response, explained very nicely the difference between directional properties due to flow of inclusions and someone posted a photo of fractured wrought iron - there is a very fiberous structure. The grains however, in forging also have a flow but once you heat treat you are forming new grains and therefore no longer have a "flow". But I fail to see why there would be any difference between a smith forging a 2" square down to 1/8" and the steel mill rolling that same 2" square to 1/8".Maybe some smiths are masochists.....BTW one benefit of 52100 is that as a common bearing steel it is usually melted to bearing quality which means fewer inclusions (cleaner steel) as compared to 5160.....Heat treating popcorn-- while most know that the corn for popcorn is a different type , moisture content is also important. Without enough moisture you won't make the steam necessary to do the poping.Popcorn also makes an excellent packing material (withou butter) for fragile objects.
 
Mete,

In regards to "grain flow"... maybe we have a misnomer going here. When I finish a knife and etch it to reveal its surface "grain flow" there is a clear and distinct flow to the structure which follows the general shape of the blade as it was forged. However, in a Metallography book that I have been reading, all of the photo's that look similar to my knife's surface etch refer to what I'm looking at as "fiber flow". Can you elaborate on the difference between the two terms?

As a side note, there is a photo of a cross section of a steel rod (which is refered to as grain structure) that shows a clear rectangular shape within the grain structure. It describes the rectangular shape as "the original rectangular form of the ingot is clearly outlined". Maybe the heatreat wasn't performed properly on this piece of steel, but there is definitely a "granular memory" shown of the original shape of the ingot. Unfortunately the text doesn't explain why the phenomenon is present. The photo is used as an example of what proper etching can can reveal.

Rick
 
Mete...

your advice...

I seek to make a knife that has a very high HRC along the cutting edge, yet is soft along the spine so as to not break that easy.

now that we have seen different Heat treatments get a HRC number of 58 , what would you suggest for getting a slightly higher number?

and could I use any of my tools in a different way to make a better cutting edge, yet is also easy to make sharp and will bend rather than snap in half?

advice?....
 
Originally posted by DaQo'tah Forge
I seek to make a knife that has a very high HRC along the cutting edge, yet is soft along the spine so as to not break that easy.

now that we have seen different Heat treatments get a HRC number of 58 , what would you suggest for getting a slightly higher number?
DaQo'tah,

While you are waiting for Mete to have a look back...

  • * How high for edge Rc? 60-61?
    * Do you want a dead soft spine? Or a spring range hardness?
    * And which steel? 5160? 1084? O1?
    * Depending on the steel, I'm sure you can get a higher Rc by lowering the tempering temperature... just need a chart to estimate as-quenched from the austenizing temp, and then pick a temper temp to hit a target on the way back down in hardness.
 
Originally posted by shane justice
To Every Body,

Yes, I can take the easy road and buy quarter inch stock. Why would I?
My experience tells me there is a benefit to working the steel
down from larger stock. Some people believe that.

OK Shane
I take offence to that :mad: I'm mad now :mad: really mad (;>))
You say Some people believe that?? only some?

Are you saying that you make a better knife than I do? because you forge?
I stock remove most the time and take the high road. if that's the way you want to put it?

from stock steel that has been smelled and born in heat and rolled,, it has been worked.

which one of your knives would you like to test against one of mine??:rolleyes:
now this would be a fun test.
going for pop-corn again...;) :D
 
Daqotah, there are lots of choices. First I would not pick 5160 for the best edge .I'd want more carbon .85-1.25% like a O1 or 1095. I'd full quench it(once) with as fast a quench as I could to avoid cracking, then I would first temper at 400F(once) , then differentially temper the spine.This would give me a hard,wear resistant edge with a stable structure a strong but tough spine. Don't measure quality of the edge just by hardness. Maybe some of the other smiths could comment on my method......Rick , your side note .The steel is poured into a large ingot. Because of the differences in solubility of the different alloying elements as it solidifies, there tends to be segregation of the elements . This may not be too obvious with simple steels but is a major thing with tool steels, it causes many problems.CPM steels avoid the problem. When you etch the cross section of steel the etching picks up the segregation......Lets see if I can give a better picture of 'Grain flow" and "fiber flow ". When the steel is worked the inclusions start to stretch out into fibers( like glass fibers in glass reinforced plastic) and aline in the direction of working.These will not change with heat treatment. The grains will also elongate becoming thinner and longer.However the grains will change ( become new ones ) and no longer be "grain flow" since they will tend to be uniform shape....You can pop rice just like corn as in Rice Crispies.
 
Is there a "pop-rice" just like there is "pop-corn"? Is it good with melted butter on it? Can you make grits out of rice just like you can out of corn? Does it require as much lye and potash?

Shipping in popcorn was tried about 10 or 15 years ago. The fire ants down here loved it, it was a short lived practice.
 
Originally posted by C L Wilkins
Is there a "pop-rice" just like there is "pop-corn"? Is it good with melted butter on it? Can you make grits out of rice just like you can out of corn? Does it require as much lye and potash?

Shipping in popcorn was tried about 10 or 15 years ago. The fire ants down here loved it, it was a short lived practice.
You bet! Rice Crispies! Easy to find stock. Grits from rice? Now ya stumped the band. Hmmm.

Hah! Ants and natural packing material. Why does that ring true to me, after having spent 15 yrs in Louisiana and 1.5 in Houston. I have piss ants that are coming out of my 2nd story shower head pipe... I guess to get water. Little bastids... I'm resorting to taping an ant trap to the ceramic tile right above the pipe penetration. Sheesh.
 
Rdanger...

* How high for edge Rc? 60-61?

well....Ed Fowler has a blade in his new book that tested 60 Rc on the cutting edge, and 36 on the spine....thats what I think I should aim for first,,,Im sure Ed has already aimer higher too, I just think that as Ed thinks that 60/36 Rc makes a good knife (and Ed knows far more that i ever will), that I will aim for the target Ed has waived at me...



* Do you want a dead soft spine? Or a spring range hardness?

well....I want a spine that will just not break,,My job has me useing my knife in very hard ways,,

,ever reach your arm all the way into into a 4 inch sewer pipe and try to cut a root ball?..I have, and let me tell you, At such times you are glad your knife has a guard on it, and wont break,,

if I try to work with a knife that has a high chance to break, then sooner or later Im going to the hospital in two different cars....



* And which steel? 5160? 1084? O1?


well...I have worked a bit with 52100 steel from rex Walter, but this topic has got me started on John Deer load shafts,,and I got to tell you,,I like the beating it takes , I like the sound of my hammer as I pull it up to hit down again, it sings to me...,,I like to clobber the steel into shape,,,so I will be sticking with 5160 steel for a while yet...



* Depending on the steel, I'm sure you can get a higher Rc by lowering the tempering temperature... just need a chart to estimate as-quenched from the austenizing temp, and then pick a temper temp to hit a target on the way back down in hardning



Well....Ummmm,,,er,,,what?


subtitles...we need some subtitles here!
 
mete.....

what you seem to suggest is that to push a Steel to it's limit, you have to flirt with cracking and hurting the steel....

when you guys posted the photos showing the effects of different heat-treatments, I believe I saw this in action, if I remember correctly.
 
Originally posted by DaQo'tah Forge
well....Ed Fowler has a blade in his new book that tested 60 Rc on the cutting edge, and 36 on the spine....thats what I think I should aim for first,,,Im sure Ed has already aimer higher too, I just think that as Ed thinks that 60/36 Rc makes a good knife (and Ed knows far more that i ever will), that I will aim for the target Ed has waived at me...

* Do you want a dead soft spine? Or a spring range hardness?

well....I want a spine that will just not break,,My job has me useing my knife in very hard ways,,
You should decide for yourself, based on what you want the knife to achieve as a tool. Don't assume Ed knows better than any other competent 'smith... he does what he does for his own reasons. What are yours?

Rc36 is pretty soft. It'll bend, take a set, and bend back. For whatever reasons, Ed & others seem to want to bend a knife to around 90, bend it all the way back, etc. To Ed, that is a feature/attribute he values... ability to bend it back and forth without fatigue/failure/snap.

If I had to pry with a knife, I'd want strength, resistance to bending. Once a knife bends past ~ 45deg, it's a pretty ineffective pry bar at that point (think about the forces and how awkward it would be at that point as a pry bar).

Out of 1/4" stock, you'd have a VERY hard time breaking a spring tempered spine at that hardness by hand without a cheater bar. And better, if it flexes, it'll spring back. Won't take a set. So it isn't about whether it'll break or not. Not when used by hand, assuming you built it right (without sharp corners or deep scratches, and assuming a good solid heat treat).

So I'd target for a minimum Rc 50-52 for the spine if you insist on a softer spine. (Personally, I'd go mid 50's or higher, drawn back just a bit from the edge, but that's just me). And Rc60 for edge IF I was using a tough steel, and all mentioned here are pretty tough, especially 5160. However, I don't know what 5160's as-quenched hardness is. I'd have to dig it up on the web, can't make time to do so now. So you might want to find some 1084 or 1095 if you are targeting Rc60 for the edge.

If you are worried about breakage, worry about sharp corners (e.g. at tang/ricasso), worry about deep scratches, corrosion, etc... those are areas where cracks initiate and propogate, and can cause blade failure.

Here is a blip from Crucible that might help:
Hardness vs. Strength
Material Fatigue
Steel Specifications
similar ultimate tensile strengths.
The yield strength which is the stress that begins to
cause permanent deformation is going to
be approximately 80-95% of the tensile
strength for most tool steels. A less ductile
material will have its yield strength closer to
its tensile strength due to the lack of elongation
and reduction of area during the tensile
test. The relationship to hardness and tensile
strength can be found in the tables section of our Tool
Steel and Specialty Alloy Selector.
The metallurgists at Crucible Service
Centers continually receive questions
regarding the tensile strength and
yield strength of materials. Usually it’s
for someone using some sort of finite
element analysis to determine the
forces and stresses on a particular
part with the help of a computer. The
strength of a material is directly related to the hardness,
and is independent of the grade. For example, if you
have S7 at 48 HRC and H13 at 48 HRC they will have
similar ultimate tensile strengths. The yield
strength which is the stress that begins to
cause permanent deformation is going to
be approximately 80-95% of the tensile
strength for most tool steels. A less ductile
material will have its yield strength closer to
its tensile strength due to the lack of elongation
and reduction of area during the tensile
test. The relationship to hardness and tensile
strength can be found in the tables section of our Tool
Steel and Specialty Alloy Selector.

And here is a post from RJ Martin that gets to a couple other issues:
RJ Martin post on BF
Anthony: CPM9V would be "the bomb!". Unfortunately, the folks ar Crucible just won't make the stock sizes we need. I have tried everything, including begging.

Honestly, I am starting to think this whole steel thing has gotten a bit out of control. Too many customers just want to know "what steel?" and, if the answer is one of the new whiz-bang alloys, they're happy. So is the maker, who may or not have a clue about heat treating or processing. The problem is that there is SO MUCH MORE to the picture than just the steel. As I've said before (and I probably sound like a broken record), a given steel can be made into a blade that posesses the optimum characteristics obtainable for that type of steel, or turned into a piece of poopoo. ANY STEEL! Generally, the more complex the steel, the more potential to screw it up, or at least have a "hit-or miss" opportunity. This is particularly true of the High Speed category (M2), where heat treatment can be ruined with just a minute or two of soak time. Too much, or too little, and, it's lost.

And, remember-every steel manufacturer is going to add some hype to their products as far as claims go.

The claim to fame for the CPM alloys is Vanadium content and the method of processing. Note that it is also the element, added at just 2.4%, that makes BG42 superior to ATS34 (in addition to superior processing-which should not be discounted). Vanadium makes CPM3V superior to A2 (again-the particle method of production kicks up the mechanical properties). [note by RDA: I believe that should be 1.2% Vanadium added to BG-42 over ATS-34].

Comparison of Charpy values and wear resistance values at various hardness levels is interesting, as long as you realize that the Rc hardness is the primary factor that determines how easily the edge will flatten after repeated "push" cuts (no slicing). That is because the compressive strength is pretty well directly proportional to Rc hardness, for any alloy. That is also why I like my steels on the hard side. With that, comes the need to mitigate the loss of toughness as a given steel is used at a higher hardness. Now, here is a quandry: If the tensile strength goes UP with increasing hardness, how come the toughness goes DOWN? It's the reason that you can't buy a bolt that's stronger than 250,000 PSI, because you need some ductility to help prevent catastrophic failure that can be initiated by some small defect… a scratch, spot of rust, internal microscopic defect, etc. This is the reason that aircraft engines aren't held on by one, BIG bolt … you could show it good on paper, but, you can't count on it in reality. Obvious, right?

Instead, you use more, smaller bolts, so each bolt takes less load than it is capable of. Then, you add extra bolts, so that some can fail, and the engine will still stay on. It's a darn good idea!

Glass is about 1000 times stronger on paper than it is in real life … the reason? Any scratch-even those so small you can't see them, decreases the strength. The scratch made by a glass cutter weakens the glass so much you can snap it in your hands, with the guarantee that it will break along the scratch!.

So, why am I rambling on? Tensile strength is an ultimate value obtained by testing specially shaped specimens that are loaded in a very precise way. You can't apply a pure tensile force to a knife blade when you use it! You would have to put it in a vise and pull on it. Can you break ANY knife that way? Even Superman BENDS steel to break it, and things loaded in bending break over a wide range of applied loads, usually much lower that the material is supposed to withstand on paper, often due to factors related to crack initiation and propogation, that have a lot to do with things like sharp edges, corrosion, notches and scratches, etc.

Every good piece of aircraft structure is designed to minimize bending loads, because you can't count on the strength of things that are being bent. Good designs load components in tension or shear, where you can count on consistent performance to known stress levels.

So, when you stick a knife in a log and bend it, you are on shaky ground. When you twist it while bending it, it's even worse. If you want to use a knife this way, look for one with rounded edges, and smooth transitions between thick and thin areas. And, don't pry with a rusty knife!

And, whether it bends, chips out, tears or whatever, it's going to be ruined, or at least require a good reconditioning. Use a knife to CUT, and you've none of these problems. My advice: Look for a great piece of steel, PROPERLY heat treated, CRYO treated and MULTIPLE tempered, that has a reasonable proportion of thickness to length, and a grind that matches the expected level of abuse. If you have this, you can sneak up a [hardness] point or two higher, and get more wear resistance and less risk of edge flattening, without having to worry too much about chipping (particularly with the CPM alloys)

Enough for now!

RJ Martin

I quoted RJ in entirety. You don't have to worry about cryo for simple carbon steels apparently.
 
Daqo'tah ,yes most things when pushed to the limit have problems. Pruning root balls! you obviously don't want a dead soft spine ( 36Rc is not dead soft)if you're afraid of breakage. You want a tough steel differentially hardened or tempered ,such as 5160 or L6, OR those steels austempered to get bainite - that's even tougher..... This points out that we must carefully define our needs. You kept talking about hardness yet the use you describe puts toughness as condition #1.You don't know tough until you've met bainite.
 
First, I've only gotten a brief introduction to bainite. (Maybe I can lob this bait out there and provoke Mete into another post ;) )

You really need to know how to heat treat to get bainite from what I gather... somebody straighten me out here if I get this wrong, but essentially, you need to understand the phase curve for your particular steel, and instead of quenching down to say room temp or 135 degF, you quench from austenizing temp down to something in the neighborhood of 800-900F and hold it there for a minute or two, and then ramp the temperature down slowly over an hour or two to around 400F. I think I remember one of the forger types saying they drop the blade in vermiculite after the 900 deg "quench", I guess it insulates the blade. (I need to dig up some actual curves for steels like L6). How do you get to 900F quickly?

Better, here's a link to Kevin Cashen's site, which is pretty rich with info by the way... a good read... Kevin really seems to know heat treating by the way:

http://www.cashenblades.com/Info/TTT.html

I think bainite is the ares in this TTT curve that looks like a fingerprint, kinda gray, left of pearlite, and right of austenite.

Another snipped from Cashen's site:
http://www.cashenblades.com/Info/Bainite.html
Bainite
...bainite is a microstructure that is formed when austenite is cooled rapidly enough to avoid forming pearlite but cooling is delayed long enough to prevent the formation of martensite. Bainite seems to have some characteristics of both... Bainite has some of the hardness properties of martensite and some of the toughness properties of pearlite.


Hardest I've seen claims for bainite blades is Rc57-58, others have said "hard to get L6 bainite that hard", so I dunno. You may end up with a superduper tough blade that doesn't resist impaction at the edge so well if you hit Rc55. Of course, some people don't mind impaction and edge roll, they like to sharpen knives frequently.

Seems like mete said Cashen and Howard Clark have posted on such topics on sword forum. I oughta hang around there more often and learn.

The more I read and listen, the more I think L6 is a very fine steel for a very tough blade. More so than 5160. L6 is used in saw mill caliber saw blades and planers, gets a dose of Silicon (0.35%) and Nickel (1.3%), both adding toughness, nickel adding strength. Tough steel. Seems like you can get it about as tough as anything short of the shock resistant S series steels (e.g. S7, jackhammer bits, dies, punches) and it's in the neighborhood of CPM 3V. But L6 will get harder than the shock resistant silicon containing steels.

Cashen makes damascus of L6 and O1, mix of tough and an edge holder, His site says 30% L6 and 70% O1, for one of the few damascus mixes that strikes me as having a chance at any of the true (often over hyped) performance benefits from the welding of two steels.

Here is some direct info by Cashen on selecting steel... again, a good read:
http://www.cashenblades.com/Info/Steel selection/Steel selection.html
 
To get to Bainite, we need to quench fast enough to get behind the nose of the curve. With say 5160, this means that we have to get the steel from the austenitizing temperature ( about 1550) to under about 900f in less than 6 seconds in order to set up the Austenite to either form Martensite or Bainite.

If the steel then progresses to the Martensite start temperature, about 450f, it will get very hard and then require tempering after it has converted to Martensite. If the steel is held above the temperature where Martensite will form, say around 500f, it will convert to a different crystaline structure called Bainite. At 500f it will take approx. 3 hours for all of the metastable Austenite formed when the blade was quenched to convert to Bainite. At this temp. and hold time we will have an extrodinarily tough blade at around the mid 50's Rc...about 54-56.

The Bainitic structure allows steel at Rc56 to perform like steel at Rc46 roughly. It is like a spring on crack in that it will resist deformation and impact yet remains hard enough to take and keep a fairly decent edge.

The keys to getting a Bainitic structure are quenching fast enough to get behind the nose on the TTT curve and holding the steel above the Martensite start point long enough to get conversion to Bainite. Lower temp. quenches say around 475f can take a *very* long time to convert...in excess of 10 hours. But the resulting product is unbelievably tough, strong, and shock resistant compared to tempered Martensitic structure.

Brian
 
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